996 Turbo — Brake Pad Replacement & SmarTire Installation / PAGE 6
Step 5: Spread the Pads · Before installing new pads, the pistons in the caliper (you can't
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Step 5: Spread the Pads
Before installing new pads, the pistons in the caliper (you can't
see 'em yet) need to be pushed all the way back until they're
flush with the caliper housing (the red part) - otherwise there
won't be enough clearance to get the anti-rattle clips out, nor
will there be enough to get the new pads in.
My method is unorthodox, but it works, and I've used it safely
on many cars. I place the water pump pliers between the "ears"
of the pads, trying to get as much surface of the pliers on each
as possible. Then I pull the handles apart. This takes a constant
strong pressure, because in order for the pistons to retract they
have to force brake fluid back up to the reservoir through a
small passage - be patient - maintain pressure until they stop
moving.
Note that if your pads are way down, and you've added brake
fluid, by the time you do this on all four corners you may force
enough fluid back up into the reservoir for it to overflow. Keep
an eye on the fluid and make sure this doesn't happen. I
recommend in Step 12 below that you pump the pedal back up
after every wheel. If you need to, draw some fluid out of the
reservoir with a syringe or turkey baster. Do not re-use this
fluid, and do not spill any on your paint.
The brake system remains "closed" - as long as there is fluid in
the reservoir, we have only forced fluid from the pistons back
up there - we have not introduced any air. For this reason, you
do NOT need to bleed your brakes.
Step 6: Separate Anti-Rattle Clips From Pads
Because I haven't yet needed to replace the anti-rattle clips I
don't know for sure, but it looks like they come with some sort
of peel-the-backing-off sticky stuff to adhere the clip to the
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