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996 Carrera Group 3 Transmission, Manual / PAGE 25

Clutch, actuation 911 Carrera (996) · Assembly instructions for inserting 3. Fit clutch line on

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Clutch, actuation 911 Carrera (996) Assembly instructions for inserting 3. Fit clutch line on clutch slave cylinder the clutch slave cylinder (do not tighten it yet). Fit holder with clip on the transmission side Move clutch slave cylinder to installation cover (tighteningtorque of the two screws: position and then fix/centre it at the lower 25 Nm (19 ftlb.)). fastening point using a drift punch (A) Clip clutch line into the holder and tighten measuring 5 x 120 x 10 mm. the line. Align clutch slave cylinder -with the drift 4. Bleed hydraulic system of the clutch punch (A) in place -so that the upper (Rep. Gr. 30/ ServoNo. 30 01 07). fastening screw No.3 can be fitted. Important notes: After fitting the upper fastening screw The clutch hydraulics must always be filled or No.3, remove the drift punch (A)and bled using a pressure filling and bleeding device. screw in the lower fastening screw. Furthermore,the bleeder valve must be opened sufficientlyand the gauge pressure must be Tighten upper and lower fastening approx. 1.5 bar. screws (23 Nm (17 ftlb.)). Before the system is filled or bled, the clutch pedal must be in the "Pedal fully depressed" position. Important: As there is no system pressure, servo kinematic effects will cause the clutch pedal to move forward abruptly. In order to avoid damage,the pedal must be guided manually. Bleed the system until no more bubbles appear at the bleeder valve (use a collecting bottle with transparent hose). 350_98 If the system was open previously I the minimum filling or bleeding time must be 30 seconds. 5. Check operation of the clutch. Repeatthe bleeding process if the clutch does not operate (disengage)correctly. 6. Install rear axle cross member. Tighteningtorque of the two screws 65 Nm (48 ftlb.). 30-8 30 30 19 Removing and installing clutch slave cylinder 996307 Printed in Germany -13, 1998

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