Disassembly and assembly instructions · Disassembly 2. Check synchronisationof 1st and 2n

Disassembly and assembly instructions Disassembly 2. Check synchronisationof 1st and 2nd gears. To do this, place the friction ring and theIn the interest of simplifyingthe work, the synchronisingring in the correct position oncomplete gear set is not removed. Instead, the gear wheel. Measuregap dimension"A"the pinion shaft is partially disassembledwhile with a feeler gauge.still installed. Note Installationdimension (new) = 1.5...2.0 mm Wear dimension = 1.2 mm The locking elements or balls (No. 42) of the shift rod lock will fall out without being noticed if the shift rods are moved past the neutral lock or gear lock when the transmission is disassem- bled or assembled(also see Pages 34 -221 and 34 -214). Tap the gear housingwith a plastic hammer A to detach it from the transmission housing, v' and press the roller of the shift catch out of the selector shaft driver. \\ Assembly 1. Apply some grease on the adjusting shims to the correspondingthickness and "glue" them 313_99 onto the housing(use the number of adjusting 3. Installthe completelypreassembledgear set. shims "S3" noted during disassemblyor the number of adjusting shims as calculated 4. Tighten tensioning plate fastening screw to during adjustmentof the drive pinion). 25 Nm (19 ftlb.). (--- ---I:~~ " \, ::~ \ ~ 1(/ 1::\ ~ "" ~ II~~ ~~ A -Adjusting shim "$3" 380_99 34 -222 34 35 37 Disassembling and assembling transmission GT334217 Printed in Germany -29, 1999