14 captured repliesPartial discussion capture · Source accounts, not a confirmed diagnosis
THIS DISCUSSION / SOURCE-DERIVED OVERVIEW
Discussion summary
YOUR RESEARCHTail Light cover screw
Leading reported evidence
Use zip tie
Performed · outcome unconfirmed
No successful repair reported for this finding.
0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
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Discussions that performed work without a confirmed outcome
1
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Performed · outcome unconfirmed
Since there was only a slight wiggle with the top screw missing, I've just used zip tie to hold the top portion in place and it seems to have done the trick.
Leading evidence: 'Use zip tie' (no explicit attributable resolution; this is a reported action or suggestion). Across 1 matching discussions, The most frequently discussed action is 'Adjust positioning of the tail lights' (1 discussions). For that action, 0 discussions report a resolution and 0 report an unsuccessful attempt. No action has an explicit, attributable resolution report under the current rules. These are forum reports and suggestions, not a confirmed diagnosis.
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Suggestion
So I was trying to adjust the positioning of the tail lights on my
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Suggestion
Otherwise you're better off just buying a new one and considering it "credit hours" in repair school.
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Suggestion
by loosening and re-tightening the 3 bolts on the screws holding the tail lights inside the trunk and accidentally broke one of the screw off by tightening it too much.
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Suggestion
You'll probably need to use glue, though if you broke the plastic that can be challenging to glue.
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Suggestion
by loosening and re-tightening the 3 bolts on the screws holding the tail lights inside the trunk and accidentally broke one of the screw off by tightening it too much.
Discussions that performed work without a confirmed outcome
1
0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.
0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.
Performed · outcome unconfirmed
Since there was only a slight wiggle with the top screw missing, I've just used zip tie to hold the top portion in place and it seems to have done the trick.
Counts describe captured discussions, not unique people or a diagnosis. Author identities are not reliably stored. Exact duplicate evidence is counted once across matching discussions; one discussion counts at most once per action/state. Multiple repairs reported together remain a combination. Suggestions and failed attempts do not establish a fix. Matches cover whole discussions and can include related faults, model variants and incomplete threads.
14 eligible posts · 0 unverified posts · 1 discussions match the subject in their title or opening post.
Planet-9: 1 discussions
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Generation: 20261026T172408Z · outcome-qualification-6. Deterministic extraction; no AI model inference. How we use sources
So I was trying to adjust the positioning of the tail lights on my
987.2 Cayman
by loosening and re-tightening the 3 bolts on the screws holding the tail lights inside the trunk and accidentally broke one of the screw off by tightening it too much.
Called the parts service to order the screw part after looking it up :
2009-2016 Porsche Cover Screw 997-631-497-00 | Sunset Porsche Parts
2009-2016 Porsche part # 997-631-497-00 - Cover Screw
www.sunsetporscheparts.com
But from the graphics on the site, the images doesn't seem to exactly match? How are the screw pieces taken off the tail lights and put on?
Looking at my copy of the PET, that part number looks like the screw that holds in the bulb, not the mounting stud you're looking for. See #4 in the pic below. I don't see the mounting stud listed as a separate part.
The stud you broke off is part of the taillight assembly and I don't think it's available separately.
How you fix this depends on how you broke it. You'll probably need to use glue, though if you broke the plastic that can be challenging to glue. If you broke the metal you may be able to use
JB Weld
.
Torque spec on those nuts is only 2 ft-lb, which isn't very much. That's probably why it broke.
If you broke the metal and there's enough purchase left sticking out you could "collar it" and epoxy it with a split metal sleeve. Otherwise you're better off just buying a new one and considering it "credit hours" in repair school. PS If that's a power driver in your right hand, the one labeled "Fuel" switch to a ratchet for delicate applications.
Trying first is is definitely the right call, success is going to depend on how much surface area you have. I sincerely doubt a shaft to shaft epoxy job would do it but no harm in the endeavor, if you can catch some base around it without compromising the assembly it might work, good luck!
I could tell the
JB weld
wasn't going to really be foolproof and spotty at best due to the small size of the screw. Since there was only a slight wiggle with the top screw missing, I've just used zip tie to hold the top portion in place and it seems to have done the trick. Lesson learned don't over torque screws.
You'd be surprised at how well JB works metal-to-metal, and that screw doesn't need to hold a lot of torque. But it sounds like you've found another solution that'll work fine.
Yeah thanks to everyone for their quick pointers and info. Seems zip tie is satisfactory without having to take apart the entire assembly and curing it over a day but I'll hold on to the broken piece just in case.
lain09
I found a broken stud on my
987.2
when I disassembled taillight for tinting and it took some digging to confirm I had the right part.
Auto Atlanta was a big help..
I can confirm that item #5 in the scematic that Racergreg posted here is the stud. It is called an actuator in the list but when you select the part it says Stud.
Stud. - Genuine
Porsche
G98763105300
Known as: actuator
$4.75
Nice! So is the silver screw that the red arrows are pointing to actually #5 in the parts diagram? I’m assuming then one side screws onto the taillight and one protrudes to place the bolt on to.
Correct, Threaded on both sides of the washer in the center.
The hex head on the stud corresponds to a star socket to screw it into the tail light.
As said previously... Not a lot of force when installing.
You made my day. Glad that I didn't plaster
JB weld
all over the it now! Going to put in an order at the dealership. I wonder if I still have to buy the screws I requested.
This is a source reference. Confirm exact model applicability in the original material.