16 captured repliesDiscussion pagination complete · Source accounts, not a confirmed diagnosis
THIS DISCUSSION / SOURCE-DERIVED OVERVIEW
Discussion summary
YOUR RESEARCHFront suspension clunk
Reported repair
Repair with a helicoil, all good since
Reported resolution
1
Reported fixes
0
Unsuccessful attempts
1
Discussions
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Discussions that report a fix
1
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Leading evidence: 'Repair with a helicoil, all good since' (1 discussions report resolution; 0 report an unsuccessful attempt). Across 1 matching discussions, the most frequently mentioned possible cause is 'stripped bolt, the forward most front suspension plate bolt' (1 discussions; 1 report identifying it and 0 suggest it). The most frequently discussed action is 'Repair with a helicoil, all good since' (1 discussions). For that action, 1 discussions report a resolution and 0 report an unsuccessful attempt. The most frequently reported fix is 'Repair with a helicoil, all good since', supported by resolution reports in 1 discussions. These are forum reports and suggestions, not a confirmed diagnosis.
Source reports, not a diagnosis or a success probability. Counts refer to discussions and can overlap.
stripped bolt, the forward most front suspension plate bolt
Reported cause
No successful repair reported for this finding.
1
Identified cause
0
Suspected cause
0
Reported fixes
Read evidence and context
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Reported cause
On mine I found the clunk was due to a stripped bolt, the forward most front suspension plate bolt that goes into the body.
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Discussions that performed work without a confirmed outcome
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Discussions that contain suggestions
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Suggestion · Original poster
I adjust the camber a bit and now it tracks nicely.
Explicit resolution reports before identified causes, performed actions and suggestions. Within each level, matching component labels precede direct query mentions and inherited thread context; successful versus unsuccessful discussion counts, owner confirmations and independent discussion support determine order. This is not a probability of success.
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Suggestion
Unfortunately, they're much more difficult to check/replace.
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Suggestion
I released all of the bolts in the top of the mount, then rotated the spring counterclockwise about 350° from the seated position, then pushed the spring itself towards the centerline of the car so I could use a pry bar to lift the spring over the lip of the lower spring seat.
Counts describe captured discussions, not unique people or a diagnosis. Author identities are not reliably stored. Exact duplicate evidence is counted once across matching discussions; one discussion counts at most once per action/state. Multiple repairs reported together remain a combination. Suggestions and failed attempts do not establish a fix. Matches cover whole discussions and can include related faults, model variants and incomplete threads.
16 eligible posts · 0 unverified posts · 1 discussions match the subject in their title or opening post.
Pelican Parts: 1 discussions
0 evidence records excluded for query context · 0 excluded by outcome qualification · 0 adjusted by outcome qualification.
1 acknowledgements have no verified action link; they do not establish a repair result.
Hello. I read many treads but can't seem to be a definitive answer.
I am having and clunking noise from the front left suspension. My 2002 996 turbo has only 27000km or about 15,000miles. I have checked the suspension many times all the mentioned places, drop links, ball joints, tie rods. The clunking noise is now being felt in the brake pedal.
It sounds like a loose shock or top bearing.
I would rather not remove the front strut. Is there anything else I can check or an easier way to check for this noise?
Steering wheel feels tight but it definitely doesn't feel as direct as my 930. Its a bit squirrely under hard braking, but I attribute that to new rear tyres and rutted roads.
Any advice would be greatly appreciated.
For the braking issue, have the alignment checked and ensure the rear toe setting is on the high end of the factory spec for road use.
Check sway bar bushings on the front for the clunk.
Already checked the sway bar bushings. I should get and alignment check but I want to install lowering springs first.
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I lifted the car took off the front wheels and underbody covers. Nothing loose or out of place. Guess it must be the strut mounts. From what I've read they deteriorate with age in as much due to use.
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The "tuning fork" suspension arm is the most common clunk source. They are considered a regular wear item and wear out after awhile. On mine I found the clunk was due to a stripped bolt, the forward most front suspension plate bolt that goes into the body. Fixed with a helicoil, all good since.
The "Tuning Fork" (lower control arm) is super easy to check, so start there. If it turns out not to be the problem, the Top mount would be next on my list (Mine were both shot). Unfortunately, they're much more difficult to check/replace. The good news is that once you do them you'll be so happy! I went with (Tarett) mono balls and am very happy I did (in addition to Bildtein B8's, H&R sport springs, H&R adjustable sways & drop-links). Good luck
so which is it? related or unrelated to braking?
Maybe the rubber insert in the lower control arm is deteriorated, caster arm is clunking when you brake
Sure you're not referring to the caster arm? I know it's all semanitcs but it can get confusing. From what I've seen the lower control arm is the "wishbone"
Not related to braking means the noise is not affected by braking. Brakes applied or not the noise occurs. The noise is also a vibration which can be felt on the brake pedal, more on the arm than on the pad, and on the steering column not wheel.
It's being transmitted around the firewall. I haven't had a chance to check the fork. I'll do it this week.
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Finally got under the car. The fork bolts are tight and no play in the ball joints. I noticed the noise is less when the car is hot. The noise is more noticeable when the car is cold and at first drive. So I did find the left side coolant line touching a hanger around the middle of the car. I stuck a rubber strip into it. No change. So that's not it. I tugged on the coil springs and found the left has more play than the right. So I'll bite the bullet and get the strut mount, when I have the money. I want to install lowering springs and get an alignment at the same time so ¥¥¥¥¥¥¥&
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Finally did the strut bearing, bump stops and boots. Noise is gone. I thought I had to remove the strut. But it wasn’t necessary. I removed the top nut, unwound the coil spring, pulled the piston down and swapped the parts. Total of less than 1 hour. Impact gun is necessary to achieve this time. Now it’s quiet and handing improved. I adjust the camber a bit and now it tracks nicely. I resisted the temptation to cut the spring.
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Did you use a spring compressor, or just a floor jack to lower that corner down and relieve the spring tension? Hoping to tackle replacing these this week, don't want to remove the strut if possible.
Hi. No spring compressor was used. There is surprisingly little tension when the shock is fully extended.
My clunk came from the inner tie rod.
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Managed to complete this today without removing the front shocks. I released all of the bolts in the top of the mount, then rotated the spring counterclockwise about 350° from the seated position, then pushed the spring itself towards the centerline of the car so I could use a pry bar to lift the spring over the lip of the lower spring seat. From there I depressed the shock and slid the spring over the top so I could also replace the bump stops.
The 3 camber bolts are 24FTlbs, and the center nut is 59ftlbs.
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