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YOUR RESEARCHM96 GT3/Turbo and Carrera head design differences
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Use same casting
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Suggestion
Using the same casting for both sides of the engine is an interesting decision.
Leading evidence: 'Use same casting' (no explicit attributable resolution; this is a reported action or suggestion). Across 1 matching discussions, The most frequently discussed action is 'Use same casting' (1 discussions). For that action, 0 discussions report a resolution and 0 report an unsuccessful attempt. No action has an explicit, attributable resolution report under the current rules. These are forum reports and suggestions, not a confirmed diagnosis.
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When playing around with the engines, I thought it interesting to see how Porsche took the high cost engine from the GT3 and Turbo and cost reduced it and simplified it for the Carrera. So much so that I put a video together to explain the changes.
MC
Thanks, I was worried it might be a bit dry and factual, but I'm not one for 5 minutes of pointless waffle and I'm interested in the engineering details, both from a performance and a manufacturing/cost point of view.
MC
Enjoyed that geeky 5 mins :floor:
Car manufacturing is for profit lest we forget. But those were obvious benefits to the process with the std carrera engine. Given the displacements are similar what's the key factor that lets the Mezger deliver its horsepower over the C2S motors, revs obviously but is it more efficient because it more complex to make?
There is nothing in the complexity which adds to power, not as far as I can see. The GT3 has better flowing heads, infinitely adjustable inlet cam timing rather than than the two position timing on the Carrera, combined with a better intake and exhaust. All sorts of little bits.
MC
Some significant improvements from a dfm point of view.
Using the same casting for both sides of the engine is an interesting decision. It lengthens the engine a fair amount having two sets of timing chains, but simplifies stock holding and parts ordering. I bet there were some interesting discussions around that particular architecture, but Porsche was in a tight spot back then so savings were paramount. Do the dfi engines have two sets of timing chains?
An m96.01/2/3 without the dual timings setup would have avoided many of the ims issues I am sure.