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Pelican Parts

Blow-by popping rubber plugs out of head

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6 captured repliesDiscussion pagination complete · Source accounts, not a confirmed diagnosis
THIS DISCUSSION / SOURCE-DERIVED OVERVIEW

Discussion summary

YOUR RESEARCHBlow-by popping rubber plugs out of head

Reported or suspected cause

sucks the pressure ized vapor and mixes it

Suggestion or failed attempt

No successful repair reported for this finding.

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Identified cause
1
Suspected cause
0
Reported fixes
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Explicit resolution reports before identified causes, performed actions and suggestions. Within each level, matching component labels precede direct query mentions and inherited thread context; successful versus unsuccessful discussion counts, owner confirmations and independent discussion support determine order. This is not a probability of success.

Discussions that suspect a cause
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Suspected cause · Original poster

There is a plastic pipe on the side of each head that I suspect sucks the pressure ized vapor and mixes it with intake air as in a PCV on most cars.

Blow-by popping rubber plugs out of head
Frequently discussed work

Check vaccuum

No successful repair reported for this finding.

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Unsuccessful attempts
1
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Discussions that contain suggestions
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Suggestion · Original poster

With the engine reinstalled it's not possible to pull these and check for vaccuum.

Blow-by popping rubber plugs out of head
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Leading evidence: 'sucks the pressure ized vapor and mixes it' (no explicit attributable resolution; this is a reported action or suggestion). Across 1 matching discussions, the most frequently mentioned possible cause is 'sucks the pressure ized vapor and mixes it' (1 discussions; 0 report identifying it and 1 suggest it). The most frequently discussed action is 'Check vaccuum' (1 discussions). For that action, 0 discussions report a resolution and 0 report an unsuccessful attempt. No action has an explicit, attributable resolution report under the current rules. These are forum reports and suggestions, not a confirmed diagnosis.

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1 matching discussions · 6 captured posts examined · 0 partial discussions

Compare 4 other evidence results

Check vaccuum

Suggestion or failed attempt

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context

Explicit resolution reports before identified causes, performed actions and suggestions. Within each level, matching component labels precede direct query mentions and inherited thread context; successful versus unsuccessful discussion counts, owner confirmations and independent discussion support determine order. This is not a probability of success.

Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion · Original poster

With the engine reinstalled it's not possible to pull these and check for vaccuum.

Blow-by popping rubber plugs out of head

Replace valve cover

Suggestion or failed attempt

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
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Explicit resolution reports before identified causes, performed actions and suggestions. Within each level, matching component labels precede direct query mentions and inherited thread context; successful versus unsuccessful discussion counts, owner confirmations and independent discussion support determine order. This is not a probability of success.

Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

You can change the valve cover with the engine in the car.

Blow-by popping rubber plugs out of head

Use odd term

Suggestion or failed attempt

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Reported fixes
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Unsuccessful attempts
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Discussions
Read evidence and context

Explicit resolution reports before identified causes, performed actions and suggestions. Within each level, matching component labels precede direct query mentions and inherited thread context; successful versus unsuccessful discussion counts, owner confirmations and independent discussion support determine order. This is not a probability of success.

Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

Porsche uses a odd term for what is a PCV valve, which is on the engine end of the hose that connects to the AOS unit.

Blow-by popping rubber plugs out of head

Use of sealer

Suggestion or failed attempt

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context

Explicit resolution reports before identified causes, performed actions and suggestions. Within each level, matching component labels precede direct query mentions and inherited thread context; successful versus unsuccessful discussion counts, owner confirmations and independent discussion support determine order. This is not a probability of success.

Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

First of all, the most common reason that the green cam plugs pop out is excessive use of sealer on the cam covers.

Blow-by popping rubber plugs out of head
Frequently discussed actions (7)

These are separate views of the same evidence. Frequency alone does not establish a fix, and these counts must not be added together.

Check vaccuum

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion · Original poster

With the engine reinstalled it's not possible to pull these and check for vaccuum.

Blow-by popping rubber plugs out of head

Replace valve cover

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

You can change the valve cover with the engine in the car.

Blow-by popping rubber plugs out of head

Use odd term

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

Porsche uses a odd term for what is a PCV valve, which is on the engine end of the hose that connects to the AOS unit.

Blow-by popping rubber plugs out of head

Use of sealer

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

First of all, the most common reason that the green cam plugs pop out is excessive use of sealer on the cam covers.

Blow-by popping rubber plugs out of head

Use on the green plugs

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

There also should be no sealer used on the green plugs.

Blow-by popping rubber plugs out of head

Use sealer

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion · Original poster

I was aware that you are not supposed to use sealer on the plugs but I sure did use too much sealant on the driver's side cover which is the one blowing out plugs.

Blow-by popping rubber plugs out of head

Use too much sealant

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion · Original poster

I was aware that you are not supposed to use sealer on the plugs but I sure did use too much sealant on the driver's side cover which is the one blowing out plugs.

Blow-by popping rubber plugs out of head
Reported and suspected causes (1)

These are separate views of the same evidence. Frequency alone does not establish a fix, and these counts must not be added together.

sucks the pressure ized vapor and mixes it

No successful repair reported for this finding.

0
Identified cause
1
Suspected cause
0
Reported fixes
Read evidence and context
Discussions that suspect a cause
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suspected cause · Original poster

There is a plastic pipe on the side of each head that I suspect sucks the pressure ized vapor and mixes it with intake air as in a PCV on most cars.

Blow-by popping rubber plugs out of head
Coverage and how to read this overview

Counts describe captured discussions, not unique people or a diagnosis. Author identities are not reliably stored. Exact duplicate evidence is counted once across matching discussions; one discussion counts at most once per action/state. Multiple repairs reported together remain a combination. Suggestions and failed attempts do not establish a fix. Matches cover whole discussions and can include related faults, model variants and incomplete threads.

6 eligible posts · 0 unverified posts · 1 discussions match the subject in their title or opening post.

  • Pelican Parts: 1 discussions

0 evidence records excluded for query context · 0 excluded by outcome qualification · 0 adjusted by outcome qualification.

0 acknowledgements have no verified action link; they do not establish a repair result.

Generation: 20261026T124918Z · outcome-qualification-6. Deterministic extraction; no AI model inference. How we use sources

POST 1 / ORIGINAL POSTEROriginal post

Hi Forum 1999 Porsche Carrera with 3.4 watercooled boxer 6 cylinder engine non turbo with 6 speed manual. We just changed both head gaskets and the engine runs fine, except there is blowby on the drivers side head that pops out the rubber plugs that cover the ends of the camshafts. There is no mention of a PCV valve in the manual. There is a "secondary air check valve. Is this the PCV valve? There is a plastic pipe on the side of each head that I suspect sucks the pressure ized vapor and mixes it with intake air as in a PCV on most cars. With the engine reinstalled it's not possible to pull these and check for vaccuum. Your thoughts on the cause of this blowby and the remedy? PS I've been told valve guides but the car ran fine before blowing the head gasket. Thanks for your input.

POST 2Original post

Quotes source post: 7570278

First of all, the most common reason that the green cam plugs pop out is excessive use of sealer on the cam covers. There also should be no sealer used on the green plugs. Porsche uses a odd term for what is a PCV valve, which is on the engine end of the hose that connects to the AOS unit. Item #6 below:

POST 3Original post

What JFP says. Sometimes you can clean out the area near the plug without pulling the valve cover, however often times sealant has clogged one of the oil routes and it diverts to the green plugs. My mechanic did this several times until I beat him upside the head a few times and he learned less is more when it comes to sealant. m

POST 4 / ORIGINAL POSTEROriginal post

Thank you for that information. I was aware that you are not supposed to use sealer on the plugs but I sure did use too much sealant on the driver's side cover which is the one blowing out plugs. They sure do have tiny little channels that I could have sealed off. So we will drop the engine again. Thanks so much gentlemen!

POST 5Original post

Quotes source post: 7572608

FYI these engines Never have problems with the head gaskets! If you are losing coolant it may be a cracked head which is common after water pump failures.

POST 6Original post

Quotes source post: 7572608

You can change the valve cover with the engine in the car. not easy but maybe easier than dropping engine. m

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