This post may be a little disjointed as I'm currently still numb from finding out both of my head gaskets are weeping. The car (06 CS, 40K miles) has never run hot and I check the coolant level prior to DEs and have only occasionally had to add coolant. The shop doing the tech inspection does not replace head gaskets. A call to the dealer indicates that the job is $5K, assuming that the gaskets are the problem and it is not the cylinder head or the block. TPC has a similiar price and advised me that this is an unusual problem and gave me the heads up that it could be the heads or the block. They also said that it could be caused by inadequately tightened bolts but I would think it would have shown up long before now.
I saw STLPCA's thread warning about coolant checks (
http://www.planet-9.com/cayman-boxs...an-boxster-problems-complaints/44177-dont-assume-low-coolant-level-normal.html/
)
Any ideas/suggestions?
Well, not to kick you when you are down but having to add coolant periodically I believe means there was a coolant leak. If so this is a pressure leak and the cooling system being able to maintain pressure, especially when the coolant temp gets above 212F, is critical to preventing localized overheating and it is this that can make otherwise good heads leak coolant.
If the heads are leaking coolant the condition will not get any better. Best find a qualified shop and take the car in for evaluation. Chances are just the gaskets will need replacing and of course the cooling system leak found and fixed.
The shop won't know if the heads are ok or not until it has the heads off and can inspect them for any damage like warpage or cracks. If the heads are otherwise ok but a tiny bit warped or if the gasket surfaces are just corroded to the point the new gasket won't seal the heads can be remachined.
The bare and I mean the bare minimum of metal wants to be removed. Removing metal from this surface will affect (increase) compression and make the cam chains a bit looser. A good shop though knows this and should advise you if the clean up cut will have to remove too much metal.
Or, if the problem is with the block surfaces where the heads fit, it is possible that the bad surface or surfaces if both sides are affected can be remachined just like the heads.
If both the heads and block need the machining forget it...
As with the heads the bare bare minimum of metal...well you know the rest.
Not the most cheerful news I'm sure. And talk this over with your favorite Porsche technician. Not to get your hopes up too high but a coolant leak from elsewhere can sometimes masquerade as a head gasket leak. Rare but it has happened.
Sincerely,
Rockster.