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Broke connection piece for oil separator line - plastic in oil lines???

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13 captured repliesDiscussion pagination complete · Source accounts, not a confirmed diagnosis
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YOUR RESEARCHBroke connection piece for oil separator line - plastic in oil lines???

Leading reported evidence

Replace alternator in my 2002 c4 cab

Performed · outcome unconfirmed

No successful repair reported for this finding.

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Explicit resolution reports before identified causes, performed actions and suggestions. Within each level, matching component labels precede direct query mentions and inherited thread context; successful versus unsuccessful discussion counts, owner confirmations and independent discussion support determine order. This is not a probability of success.

Discussions that performed work without a confirmed outcome
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0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

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Performed · outcome unconfirmed · Original poster

Changed the alternator in my 2002 C4 Cab today.

Broke connection piece for oil separator line - plastic in oil lines???
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Leading evidence: 'Replace alternator in my 2002 c4 cab' (no explicit attributable resolution; this is a reported action or suggestion). Across 1 matching discussions, The most frequently discussed action is 'Replace alternator in my 2002 c4 cab' (1 discussions). For that action, 0 discussions report a resolution and 0 report an unsuccessful attempt. No action has an explicit, attributable resolution report under the current rules. These are forum reports and suggestions, not a confirmed diagnosis.

Source reports, not a diagnosis or a success probability. Counts refer to discussions and can overlap.

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1 matching discussions · 13 captured posts examined · 0 partial discussions

Compare 4 other evidence results

Replace hose and was very careful

Performed · outcome unconfirmed

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context

Explicit resolution reports before identified causes, performed actions and suggestions. Within each level, matching component labels precede direct query mentions and inherited thread context; successful versus unsuccessful discussion counts, owner confirmations and independent discussion support determine order. This is not a probability of success.

Discussions that performed work without a confirmed outcome
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Performed · outcome unconfirmed

Replaced the hose and was VERY careful with the plastic connector because I was told it was prone to breaking.

Broke connection piece for oil separator line - plastic in oil lines???

Replace connection piece (996-106-226-52)

Suggestion or failed attempt

No successful repair reported for this finding.

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Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context

Explicit resolution reports before identified causes, performed actions and suggestions. Within each level, matching component labels precede direct query mentions and inherited thread context; successful versus unsuccessful discussion counts, owner confirmations and independent discussion support determine order. This is not a probability of success.

Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion · Original poster

However, I am concerned about any plastic particles being left behind after I replace the connection piece (996-106-226-52)

Broke connection piece for oil separator line - plastic in oil lines???

Replace hoses

Suggestion or failed attempt

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context

Explicit resolution reports before identified causes, performed actions and suggestions. Within each level, matching component labels precede direct query mentions and inherited thread context; successful versus unsuccessful discussion counts, owner confirmations and independent discussion support determine order. This is not a probability of success.

Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

I would replace the hoses on either end of this connector as well, especially if you're running DEs.

Broke connection piece for oil separator line - plastic in oil lines???

Replace two hoses

Suggestion or failed attempt

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context

Explicit resolution reports before identified causes, performed actions and suggestions. Within each level, matching component labels precede direct query mentions and inherited thread context; successful versus unsuccessful discussion counts, owner confirmations and independent discussion support determine order. This is not a probability of success.

Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

Re whether you should flush the system--if you replace the two hoses, then I don't think you'd need to, though it couldn't hurt.

Broke connection piece for oil separator line - plastic in oil lines???
Frequently discussed actions (6)

These are separate views of the same evidence. Frequency alone does not establish a fix, and these counts must not be added together.

Replace alternator in my 2002 c4 cab

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that performed work without a confirmed outcome
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Performed · outcome unconfirmed · Original poster

Changed the alternator in my 2002 C4 Cab today.

Broke connection piece for oil separator line - plastic in oil lines???

Replace connection piece (996-106-226-52)

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion · Original poster

However, I am concerned about any plastic particles being left behind after I replace the connection piece (996-106-226-52)

Broke connection piece for oil separator line - plastic in oil lines???

Replace hose and was very careful

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that performed work without a confirmed outcome
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Performed · outcome unconfirmed

Replaced the hose and was VERY careful with the plastic connector because I was told it was prone to breaking.

Broke connection piece for oil separator line - plastic in oil lines???

Replace hoses

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

I would replace the hoses on either end of this connector as well, especially if you're running DEs.

Broke connection piece for oil separator line - plastic in oil lines???

Replace two hoses

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

Re whether you should flush the system--if you replace the two hoses, then I don't think you'd need to, though it couldn't hurt.

Broke connection piece for oil separator line - plastic in oil lines???

Run des

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

I would replace the hoses on either end of this connector as well, especially if you're running DEs.

Broke connection piece for oil separator line - plastic in oil lines???
Coverage and how to read this overview

Counts describe captured discussions, not unique people or a diagnosis. Author identities are not reliably stored. Exact duplicate evidence is counted once across matching discussions; one discussion counts at most once per action/state. Multiple repairs reported together remain a combination. Suggestions and failed attempts do not establish a fix. Matches cover whole discussions and can include related faults, model variants and incomplete threads.

13 eligible posts · 0 unverified posts · 1 discussions match the subject in their title or opening post.

  • Rennlist: 1 discussions

0 evidence records excluded for query context · 0 excluded by outcome qualification · 0 adjusted by outcome qualification.

0 acknowledgements have no verified action link; they do not establish a repair result.

Generation: 20261026T112012Z · outcome-qualification-6. Deterministic extraction; no AI model inference. How we use sources

POST 1 / ORIGINAL POSTEROriginal post

Changed the alternator in my 2002 C4 Cab today. Tying back the oil filer tube to keep it out of the way, I 'brushed' against the two oil separator lines and the little plastic piece between them broke and sheared off at the end of each oil line. I removed the wee clamps and pulled out the remaining pieces from the oil lines but they partially disintegrated. I scraped out every bit I could find with a screwdriver and some pieces of wire, and the oil pumped out bringing some tiny particles out. However, I am concerned about any plastic particles being left behind after I replace the connection piece (996-106-226-52) Could any particles damage the engine, or will the filter most likely catch any bits that survived? Cheers, --H

POST 2Original post

Howard, Coolant not oil goes through that line. The connector (#18) is very brittle after that many years and break very easily. I think their about $7 at Pelican Parts, a little cheaper at Auto Atlanta. You should be able to get the plastic bits out of the top hose easily. The bottom hose (#20) you can bend down and tap on it. You may have to remove the belt and a idler to help make room. You can also remove the bottom hose if you want. The new part is so cheap, its a good idea to have a few spares. I have 2 extra brand new ones because they break at the most inconvenient times. Don't forget to purge air with Airlift if you have one and refill coolant.

POST 3 / ORIGINAL POSTEROriginal post

Doh, stupid, of course it's coolant!! I am a dumbass sometimes! Crap, do I need to flush the system, or just top-up?

POST 4Original post

If its been awhile, might be a good time to flush entire system. If you were careful in stopping the flow (leak after break), it probably only lost an ounce or two, so I'm sure a top off would be fine if you prefer.

POST 5Original post

Replace that plastic connector with a brass one from Home Depot.

POST 6Original post

I have seen the same but I just cant bring myself to change it from the OEM look.

POST 7Original post

The look remains the same as the bracket part of the old pice gets reused. Go look on my engine thread.

POST 8Original post

Quotes source post: 10402882

+1000 At Mid Ohio this weekend and burst the hose #20 that connects to the bottom of this plastic connector spraying coolant all over the engine bay and turn 1. Replaced the hose and was VERY careful with the plastic connector because I was told it was prone to breaking. It broke anyway (maybe it cracked when the hose let go). Replaced it with a brass fitting---you just have to be sure to wire the connector to the block where the plastic connector bolts on in order to keep the hoses away from the belt. I would replace the hoses on either end of this connector as well, especially if you're running DEs. I'm off to the drafting table to design a nice aluminum connector to replace this crappy plastic one.

POST 9Original post

Re whether you should flush the system--if you replace the two hoses, then I don't think you'd need to, though it couldn't hurt.

POST 10Original post

Any part number or size for the HD brass replacement?

POST 12Original post

Don't remember. I bought the two that looked close and one was a very goos fit. They are only a couple $ each anyways.

POST 13Original post

I think it was 5/16"--I had the burst hose to measure it with. Just buy a range of sizes and return the unused ones.

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