Anyone interested in replacement cup holder parts (flat style)?

I had two small pieces on my cup holder break and decided it would be the perfect excuse to finally buy a 3d printer. After spending 2 months printing useless trinkets for my desk, I've bit the bullet and removed the cup holder from my car and begun the process of studying, modeling, printing, testing, revising, printing, etc. So far I have a working replacement for the little gear piece that actuates the faceplate when the holder pops open/closed and I'm just about finished with the larger of the two spring loaded ring/retainers on the first cup hole that adjust to fit various sized cups. These are the only two pieces that were broken on mine, and I would assume they are the most common parts to break. But, before I put everything back together I figured I'd post here to gauge how widespread the problem is, what the interest is in DIY fixes vs. just replacing the entire units, and what parts seem to be the most common to break. Trying to decide if it would be worth it to re-create more parts and put together a low cost rebuild kit of replacement parts for anyone else that wants to tackle disassembly. For those finding this thread via search, I'm going to be posting a link to a step by step disassembly and re-assembly video once I finish up the project. Here are some pictures of where I'm at currently. The test pieces are printed in blue, the originals are black. Obviously for the final part they will be black, and printed in a strong, heat resistant, plastic. Cheers Charlie

Yes! My cupholder still pops in and out. But the parts in the middle picture do not pop up into place automatically anymore. Given how fragile they are, I would buy multiple sets from you. Even at dismantler prices, I've decided it's not worth it to get the whole assembly. But I'm definitely interested if you can build replacement parts.

I love you!

I have the same problem as you with the gear and faceplate and would be interested in replacing that part. I'm sure there are others as well.

Quotes source post: 15137060

Just to clarify - the cup holder I have is the flat one that slides out as a tray and then pulls out to reveal the second cup holder spot. Hey MrJonger - is your issue cracked/broken plastic parts or are your springs missing/worn out? Please post up what parts you guys have that are currently broken so I can make a quick list of what to model while I have it in pieces. Cheers Charlie

I'd be interested. Mine has some worn/broken parts too. I've been hesitant to take it apart. A step by step guide to disassembly would be great!

Quick update. Version 5 of what I'm referring to as the outer ring for lack of a better term is able to fit into the assembly and function properly. It isn't as perfect as I want (especially since this part is visible) so I'm going to continue to tweak it for better fit and smoother movement. But, its a promising milestone so I thought I'd share!

Sign me up for outer and inner ring if you make kit, Mine broke, I have them somewhere but would like to replace. Thanks Mike

I would be interested in faceplate mine is broken but every thing else works perfect.

I started from scratch on the outer ring because I wasn't happy with the way it fit. Now it fits pretty much perfect, and operates properly. I thickened the little arms up vs. the stock part, and had to make a little notch for the spring to rest in as a result. I also spent some time adding a bevel to the edge to try to match the original. 1-2 iterations more and I think the mechanics of it will be working perfectly. Then, I'm going to try to get more of a textured top to match the factory part + print it in black PETG. My plan is to finish up the 2 parts that I need and then re-install and do some real world testing for a few weeks to make sure they hold up like I expect them to. Once that's done, if there's interest, I'll look for a broken cup holder for sale to buy as reference to model the rest of the pieces. Cheers Charlie

That's looking pretty awesome Charlie When are you going to start on Plenum's

Thanks Charlie, that blue outer ring is exactly what I need. It's broken at the part where the spring pushes it back up. I'll take a few, just let me know how much and preferred method of payment.

I also need the outer ring, but on the other “hole”.

Now that I'm satisfied with the model (size, fit, etc) I've switched over to printing it in black PETG material. I used some painters tape on the print bed to get a textured surface to match the original as closely as possible. Here's the final result. I'm more than satisfied with the results - I didn't think I could get it this close when I started the project.

That looks great. When do you start doing ash tray deletes?

It looks like mine might be missing a bunch of parts: I don't have all the edge pieces. This might be why my cups are always at an extreme angle. Here's mine, all folded up ready to be pushed back into the dash. I'm guessing I'm missing some springs as well. My front edge doesn't spring back into place, as I assume it should. It is a two handed job to fold it back into the dash. The front edge has fallen off several times, but snaps back on. Let me know when you start selling parts...I'm going to need a bunch of them.

can i paypal you for the .stl file of the faceplate gear? I have a markforged Onyx already so no need to ship a physical part...don't worry I won't share the file or start printing my own for anyone else

Quotes source post: 15146863

Hey TexSquirrel - I hate to break it to you, but I think that cup holder is beyond the help that I can provide. It looks like you're missing 3 springs (there's a chance one of those may be sandwiched in the assembly still, 2 metal pins, and 3 plastic pieces. I have working models of the gear that fixes the front faceplate moving back into plate, and 1 of the 3 plastic pieces you need - but I have no idea where you would find the springs and pins. I'd recommend looking for a replacement on ebay, or maybe one you can steal some parts from.

The springs may be inside. It rattles quite a lot. I may bite the bullet and get another someday. I just hate how expensive they are...but knowing that it might hold my drinks level helps. I might be able to sell my old one on eBay even with it missing parts.

Tex, have you looked at the Ultimate Cup Holders. If you're planning on coffee, I suggest you get a Travel Mug . If you carry any kind of speed through turns, the coffee is going to shoot out of the hole.

Finished up my tutorial for opening this thing up and getting it all back together. It definitely takes some patience, but isn't too terrible if you take your time. You Tube

Great job

+1, would totally buy one of those gears. Mine just recently started requiring me to manually move the face plate when closing it. It's annoying, but not so annoying that I'm ready to spend $300. By the way, great video!

Well I'm approach the 1 month mark and the parts have held up flawlessly. I'm making a point to open close the cup holder multiple times each time I drive the car - jam travel mugs + cans into it, etc. Everything is working great despite some really hot 90+ degree weather here in Cincinnati. So that being said, I'm open to making more and selling them. PM me for details and let me know which parts you need. Cheers Charlie

I might need a parts kit to replace the cracked Half moon from front holder old one, but I need to see if I still have the spring assembly from original part. I think I put it in Arm Rest on driver side. You going to Oxford this Saturday? Mike

Quotes source post: 15205394

Hey Mike Cool, just let me know. As far as Oxford goes, what's happening there? I don't think I can make it Sunday but if its a regular meetup I may be able to at a later date. Cheers Charlie

https://www.redbrickreunion.com/ Mike

Great work on the cup holder blades. Have you moved onto other parts that make up the assembly? I am in need of the faceplate piece that slides off. No need for the little cup graphic, in my opinion. Mine is cracked in two places. thanks

Quotes source post: 15225597

Hey mdsarch At the moment, I only have these 3 parts modeled: faceplate actuating gear, outside ring for front cup holder, outside ring for rear cup holder. Pictures below of all 3. This is the first kit I'm sending out for someone else. I'm open to modeling and printing the faceplate (I could probably add the little cup holder graphic but you'd have to paint it white), but at the moment I don't have access to the part (its installed in my car and I'm not eager to take it all out). Where is yours broken - across the front, or on the back where the teeth are? Cheers Charlie

My faceplate slides off pretty easily so I�ll take a photo and post when I get a chance, in case others have the same problem.

I need the gear piece. Same break as yours. Pricing? Delivery time? Or do we just PM directly? My faceplate also broke, which is how I realized the gear part had failed. I pushed it in, like I always did, and it did not retract and snapped off right at the small cups graphic, when the edge hit the horseshoe. . I super glued that part back on and it looks acceptable. I have to manually push it back in when I retract the holder. Haven't had either outer ring break, but it may be likely if it is a common issue. I've never even used the inner holder. Just the outer. Thank you for your excellent video, BTW. Very helpful!

I don�t even have a cup holder! Were these an option? I certainly could use one. Will they hold a 44 oz big gulp? Lol

Hey Perryinva - I'll send you a PM Houston - they may have only been in 996.2 models (2002+). There are two different size holes in the assembly and I believe the second one would fit a 44oz as its pretty big.

Thanks CF, I got the parts today. Nice job! The gear is really hefty!

Quotes source post: 15413403

Thanks for the update! If you have any questions or problems getting everything back together just send me an email and I'm happy to help.

I haven't had any time to pull my cupholder apart to see which parts I need. I'm torn between going ahead and getting the parts, or just deleting the cupholder entirely and printing a camera mount or something to go in its place

Hey Charlie, I'm still interested if you're willing to sell me the piece. The part you first made is what I need, a picture is up earlier in the thread. If you don't mind, I'd like to buy 2 so I can have a back-up.

Quotes source post: 15419268

Sure thing, I'll send you a PM. You're talking about the gear piece, correct?

[QUOTE=charlieaf92;15137003]I had two small pieces on my cup holder break and decided it would be the perfect excuse to finally buy a 3d printer. After spending 2 months printing useless trinkets for my desk, I've bit the bullet and removed the cup holder from my car and begun the process of studying, modeling, printing, testing, revising, printing, etc. So far I have a working replacement for the little gear piece that actuates the faceplate when the holder pops open/closed and I'm just about finished with the larger of the two spring loaded ring/retainers on the first cup hole that adjust to fit various sized cups. These are the only two pieces that were broken on mine, and I would assume they are the most common parts to break. But, before I put everything back together I figured I'd post here to gauge how widespread the problem is, what the interest is in DIY fixes vs. just replacing the entire units, and what parts seem to be the most common to break. Trying to decide if it would be worth it to re-create more parts and put together a low cost rebuild kit of replacement parts for anyone else that wants to tackle disassembly. For those finding this thread via search, I'm going to be posting a link to a step by step disassembly and re-assembly video once I finish up the project. Here are some pictures of where I'm at currently. The test pieces are printed in blue, the originals are black. Obviously for the final part they will be black, and printed in a strong, heat resistant, plastic. Cheers Charlie[/QUOTE the same gear broke on mine as well, and the arm that went to it. What would be the cost to duplicate those 2 pieces for me?

Hi Charlie, I'm looking for the outer ring on the front cup holder but i'd happily take a set of all 3 pieces. Thanks, Dan

PMs sent. Cheers Charlie

Charlie, I am looking to pick up the actuating gear from you. It appears that the small nipple on mine has broken off into the arm. Can you PM me details of cost/delivery? Chris

Quotes source post: 16933803

I apologize I just saw this message! Please email me at charlieaf92 at gmail if you have not already. Cheers Charlie

Quotes source post: 16942058

Charlie, No worries. We have already communicated through your YouTube post. Thank you for your response. Respectfully, Christopher

I have the same two parts broken on mine, do you still offer them for sale or the 3d file? David

Hey David Shoot me an email if you don't mind - charlieaf92 at gmail. If you've already reached out I apologize for the delay, I know at least 1-2 people have emailed me recently and I've been swamped. Cheers Charlie

done

Interested in these if you're still making 'em! Sent you a PM