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Reinforcing Rear Spoiler System

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7 captured repliesDiscussion pagination complete · Source accounts, not a confirmed diagnosis
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YOUR RESEARCHReinforcing Rear Spoiler System

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Run into

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Suggestion · Original poster

And of the ones that do, I haven�t found any that generate significant downforce, probably because of the same issue I�m running into.

Reinforcing Rear Spoiler System
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Leading evidence: 'Run into' (no explicit attributable resolution; this is a reported action or suggestion). Across 1 matching discussions, The most frequently discussed action is 'Run into' (1 discussions). For that action, 0 discussions report a resolution and 0 report an unsuccessful attempt. No action has an explicit, attributable resolution report under the current rules. These are forum reports and suggestions, not a confirmed diagnosis.

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Run into

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Suggestion · Original poster

And of the ones that do, I haven�t found any that generate significant downforce, probably because of the same issue I�m running into.

Reinforcing Rear Spoiler System
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7 eligible posts · 0 unverified posts · 1 discussions match the subject in their title or opening post.

  • Rennlist: 1 discussions

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I�d like to keep the spoiler active, not fixed, and I�m looking for any advice or examples.

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Generation: 20261026T142254Z · outcome-qualification-6. Deterministic extraction; no AI model inference. How we use sources

POST 1 / ORIGINAL POSTEROriginal post

I�m designing a ducktail spoiler that integrates with the 996�s active aero system and extends at speed like stock, but shaped to generate real downforce. With a few exceptions like the Artnd spoiler and Rennsport, there aren�t many that work with the factory active aero. And of the ones that do, I haven�t found any that generate significant downforce, probably because of the same issue I�m running into. When I started this project, I read about the spoiler system having issues with heavier decklids and breaking for some people. I assumed since my part would be carbon, and likely lighter than stock, it wouldn�t be a problem. But CFD shows the spoiler produces ~200 lbs of downforce at 120 mph, and up to 300 lbs near 150. Even at the factory deploy speed (75 mph), it�s already seeing ~76 lbs of load � all far beyond what I imagine the stock system can handle. So my question is: does anyone have experience reinforcing the system? Swapping in something with more torque? I�d like to keep the spoiler active, not fixed, and I�m looking for any advice or examples. Thanks in advance!

POST 2Original post

I like your idea but Carbon fiber is the only way to handle the pressures

POST 3Original post

@dyl there is plenty of room in the market for what you are looking to build. I am very interested in your progress and final product. Wish I was an engineer to help you out. Good luck with the project!

POST 4 / ORIGINAL POSTEROriginal post

Quotes source post: 20085841

Carbon is the plan! I guess I need to do some tests and see what kind of forces the spoiler system can take.

POST 5Original post

[Image-only post; no author-written text. Original image references:] https://cimg9.ibsrv.net/gimg/rennlist.com-vbulletin/2000x1504/img_1205_fc4145da96e3d113fab4fe3a7aa77ddc3d4290ac.png

POST 7 / ORIGINAL POSTEROriginal post

Quotes source post: 20087580

Once I get the whole scanning and fabrication process down I'd definitely try my hand at making one of these in full carbon. It may take multiple parts but I think its doable!

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