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New AOS Failing?

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27 captured repliesDiscussion pagination complete · Source accounts, not a confirmed diagnosis
THIS DISCUSSION / SOURCE-DERIVED OVERVIEW

Discussion summary

YOUR RESEARCHNew AOS Failing?

Leading reported evidence

Replace motor

Suggestion or failed attempt

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
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Explicit resolution reports before identified causes, performed actions and suggestions. Within each level, matching component labels precede direct query mentions and inherited thread context; successful versus unsuccessful discussion counts, owner confirmations and independent discussion support determine order. This is not a probability of success.

Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

First time, I swapped out because I was replacing the motor with a used motor, and did not know how old it was.

New AOS Failing?
Read full discussion summary

Leading evidence: 'Replace motor' (no explicit attributable resolution; this is a reported action or suggestion). Across 1 matching discussions, The most frequently discussed action is 'Replace motor' (1 discussions). For that action, 0 discussions report a resolution and 0 report an unsuccessful attempt. No action has an explicit, attributable resolution report under the current rules. These are forum reports and suggestions, not a confirmed diagnosis.

Source reports, not a diagnosis or a success probability. Counts refer to discussions and can overlap.

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1 matching discussions · 27 captured posts examined · 0 partial discussions

Compare 4 other evidence results

Replace working original aos and continue

Suggestion or failed attempt

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context

Explicit resolution reports before identified causes, performed actions and suggestions. Within each level, matching component labels precede direct query mentions and inherited thread context; successful versus unsuccessful discussion counts, owner confirmations and independent discussion support determine order. This is not a probability of success.

Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

This is yet another example of why I am reluctant to replace my working original AOS and continue to test it several times a year with manometer.

New AOS Failing?

Run by-pass line

Suggestion or failed attempt

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context

Explicit resolution reports before identified causes, performed actions and suggestions. Within each level, matching component labels precede direct query mentions and inherited thread context; successful versus unsuccessful discussion counts, owner confirmations and independent discussion support determine order. This is not a probability of success.

Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

You must cap the coolant lines, either at the AOS or at the origin, or run a by-pass line.

New AOS Failing?

Run section of hose

Suggestion or failed attempt

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context

Explicit resolution reports before identified causes, performed actions and suggestions. Within each level, matching component labels precede direct query mentions and inherited thread context; successful versus unsuccessful discussion counts, owner confirmations and independent discussion support determine order. This is not a probability of success.

Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

Once you run a new section of hose from the fitting to the nipple, you could trim the existing hoses running to the AOS back a bit and cap those...effectively capping the AOS coolant ports off.

New AOS Failing?

Use separate piece of hose

Suggestion or failed attempt

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context

Explicit resolution reports before identified causes, performed actions and suggestions. Within each level, matching component labels precede direct query mentions and inherited thread context; successful versus unsuccessful discussion counts, owner confirmations and independent discussion support determine order. This is not a probability of success.

Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

I would use a separate piece of hose.

New AOS Failing?
Frequently discussed actions (5)

These are separate views of the same evidence. Frequency alone does not establish a fix, and these counts must not be added together.

Replace motor

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

First time, I swapped out because I was replacing the motor with a used motor, and did not know how old it was.

New AOS Failing?

Replace working original aos and continue

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

This is yet another example of why I am reluctant to replace my working original AOS and continue to test it several times a year with manometer.

New AOS Failing?

Run by-pass line

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

You must cap the coolant lines, either at the AOS or at the origin, or run a by-pass line.

New AOS Failing?

Run section of hose

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

Once you run a new section of hose from the fitting to the nipple, you could trim the existing hoses running to the AOS back a bit and cap those...effectively capping the AOS coolant ports off.

New AOS Failing?

Use separate piece of hose

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

I would use a separate piece of hose.

New AOS Failing?
Coverage and how to read this overview

Counts describe captured discussions, not unique people or a diagnosis. Author identities are not reliably stored. Exact duplicate evidence is counted once across matching discussions; one discussion counts at most once per action/state. Multiple repairs reported together remain a combination. Suggestions and failed attempts do not establish a fix. Matches cover whole discussions and can include related faults, model variants and incomplete threads.

27 eligible posts · 0 unverified posts · 1 discussions match the subject in their title or opening post.

  • Rennlist: 1 discussions

0 evidence records excluded for query context · 0 excluded by outcome qualification · 0 adjusted by outcome qualification.

0 acknowledgements have no verified action link; they do not establish a repair result.

Generation: 20261026T165820Z · outcome-qualification-6. Deterministic extraction; no AI model inference. How we use sources

POST 1 / ORIGINAL POSTEROriginal post

Looks like I found my coolant leak... A small fracture up top. Genuine Porsche Part.

POST 3Original post

Sorry to hear that Bill. At least you know where it's from I suppose. This is yet another example of why I am reluctant to replace my working original AOS and continue to test it several times a year with manometer.

POST 4Original post

How can something so essential and of some notoriety not be perfected by the mother company by now? I don't get it! Bill your car is making you earn it's friendship for sure.

POST 6Original post

My guess would be that the part was dropped during production.

POST 7Original post

Bypass it. For now. In warm climates you really don't need the coolant lines that go to the AOS.

POST 8 / ORIGINAL POSTEROriginal post

Quotes source post: 16035815

Please elaborate, bypass to what? It only leaked once and I haven't seen a drop since last Thursday.

POST 9Original post

The AOS coolant supply line is on the hose that couples to the fitting next to the alternator. The return is on the hose under the coolant tank with the nipple fitting on it. (or maybe the reverse of that but it doesn't matter...both fittings are easily accessible in the engine bay). Get a piece of hose and connect those two together to bypass the AOS. I would use a separate piece of hose. Connect #12 and #13 hoses http://www.autoatlanta.com/porsche-p...section=104-10

POST 10Original post

With you being in Hawaii, I don't think you need the coolant circulation thru the AOS at all, I would just connect the two hose together with a double barb fitting. The mid engine Boxster does not even come with coolant flow thru the AOS.

POST 11 / ORIGINAL POSTEROriginal post

Quotes source post: 16036829

Perfect #12 to #13, Thanks! What's the theory behind the coolant line to AOS anyway?

POST 12Original post

Quotes source post: 16037106

Moisture vapor exiting the engine through AOS+ cold air= ice, coolant line to AOS= no ice

POST 13Original post

Quotes source post: 16037380

Thanks! I have now replaced my AOS 3 times, as I was cursing at the coolant lines I always wondered why they were there. Now I know.

POST 14Original post

Quotes source post: 16037482

3 times? Wow, what the heck is that all about? Was something causing it to fail? How did it fail the first time?

POST 15 / ORIGINAL POSTEROriginal post

Quotes source post: 16037380

Should I cap of the coolant ports on the AOS?

POST 16Original post

I wouldn't bother. How are you going to get back there and do it? Removing all that stuff including the intake manifold again is just asking for trouble. Once you run a new section of hose from the fitting to the nipple, you could trim the existing hoses running to the AOS back a bit and cap those...effectively capping the AOS coolant ports off.

POST 17 / ORIGINAL POSTEROriginal post

Quotes source post: 16038817

I can jack it up and barely get my hand up to it from the bottom if needed. But, I'm all for taking the path of least resistance! Thank you all for you help.

POST 18Original post

Quotes source post: 16038757

Doesn't matter, you can leave the AOS ports open, no harm will come. You must cap the coolant lines, either at the AOS or at the origin, or run a by-pass line.

POST 19 / ORIGINAL POSTEROriginal post

Quotes source post: 16039251

I'll just use a barbed fitting and connect the two since I have one lying around somewhere.

POST 20Original post

Quotes source post: 16037517

First time, I swapped out because I was replacing the motor with a used motor, and did not know how old it was. Second time is because the AOS hates the track. Third time was because the AOS hates the track. The third time, I got the old one out in 52 minutes. Once you know where the intake bolts are, it is actually easy.

POST 22Original post

Quotes source post: 16039589

Did you do any of the last 2 with the engine in the car?

POST 23Original post

If its any consolation, BMW's have and AOS and its a total piece of crap too.. The BMW one freezes up in the winter as well. Costa a grand on a E46 to change out the whole deal, lines and unit, and OIL DIPSTICK housing cause its part of it..

POST 24Original post

Quotes source post: 16040040

I did number 2 and 3 with the motor in the car. Totally doable.

POST 25Original post

Quotes source post: 16040313

you LOVE the AOS. Don't lie. Its your favorite part of the car.

POST 26 / ORIGINAL POSTEROriginal post

Quotes source post: 16039589

Not so easy on a .2 though.

POST 27Original post

Quotes source post: 16040415

So true. I've never actually had one go bad. I just get sad when I don't get to see it at least once a year, so I take it out and put it back in again.

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