fullymatted.
Back to search
Rennlist

996 Coolant Leak...

Add to repair workspace
Open repair workspace
Original source
24 captured repliesDiscussion pagination complete · Source accounts, not a confirmed diagnosis
THIS DISCUSSION / SOURCE-DERIVED OVERVIEW

Discussion summary

YOUR RESEARCH996 Coolant Leak...

Leading reported evidence

Check i will never know if

Suggestion or failed attempt

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context

Explicit resolution reports before identified causes, performed actions and suggestions. Within each level, matching component labels precede direct query mentions and inherited thread context; successful versus unsuccessful discussion counts, owner confirmations and independent discussion support determine order. This is not a probability of success.

Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

Until I drop the engine and check I will never know if that first manifold bolt is in right.

996 Coolant Leak...
Read full discussion summary

Leading evidence: 'Check i will never know if' (no explicit attributable resolution; this is a reported action or suggestion). Across 1 matching discussions, The most frequently discussed action is 'Check i will never know if' (1 discussions). For that action, 0 discussions report a resolution and 0 report an unsuccessful attempt. No action has an explicit, attributable resolution report under the current rules. These are forum reports and suggestions, not a confirmed diagnosis.

Source reports, not a diagnosis or a success probability. Counts refer to discussions and can overlap.

Read captured replies

1 matching discussions · 24 captured posts examined · 0 partial discussions

Compare 3 other evidence results

Fill tank is also

Suggestion or failed attempt

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context

Explicit resolution reports before identified causes, performed actions and suggestions. Within each level, matching component labels precede direct query mentions and inherited thread context; successful versus unsuccessful discussion counts, owner confirmations and independent discussion support determine order. This is not a probability of success.

Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion · Original poster

The coolant fill tank is also on that side.

996 Coolant Leak...

Replace air oil separator

Suggestion or failed attempt

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context

Explicit resolution reports before identified causes, performed actions and suggestions. Within each level, matching component labels precede direct query mentions and inherited thread context; successful versus unsuccessful discussion counts, owner confirmations and independent discussion support determine order. This is not a probability of success.

Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

Those are the AOS hoses so it's the same as replacing the AOS.

996 Coolant Leak...

Replace cover plate and gasket

Suggestion or failed attempt

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context

Explicit resolution reports before identified causes, performed actions and suggestions. Within each level, matching component labels precede direct query mentions and inherited thread context; successful versus unsuccessful discussion counts, owner confirmations and independent discussion support determine order. This is not a probability of success.

Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion · Original poster

Is it easy to change the cover plate and gasket?

996 Coolant Leak...
Frequently discussed actions (4)

These are separate views of the same evidence. Frequency alone does not establish a fix, and these counts must not be added together.

Check i will never know if

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

Until I drop the engine and check I will never know if that first manifold bolt is in right.

996 Coolant Leak...

Fill tank is also

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion · Original poster

The coolant fill tank is also on that side.

996 Coolant Leak...

Replace air oil separator

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

Those are the AOS hoses so it's the same as replacing the AOS.

996 Coolant Leak...

Replace cover plate and gasket

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion · Original poster

Is it easy to change the cover plate and gasket?

996 Coolant Leak...
Coverage and how to read this overview

Counts describe captured discussions, not unique people or a diagnosis. Author identities are not reliably stored. Exact duplicate evidence is counted once across matching discussions; one discussion counts at most once per action/state. Multiple repairs reported together remain a combination. Suggestions and failed attempts do not establish a fix. Matches cover whole discussions and can include related faults, model variants and incomplete threads.

24 eligible posts · 0 unverified posts · 1 discussions match the subject in their title or opening post.

  • Rennlist: 1 discussions

0 evidence records excluded for query context · 0 excluded by outcome qualification · 0 adjusted by outcome qualification.

0 acknowledgements have no verified action link; they do not establish a repair result.

Generation: 20261027T020439Z · outcome-qualification-6. Deterministic extraction; no AI model inference. How we use sources

POST 1 / ORIGINAL POSTEROriginal post

good afternoon. I have a 2003 996. It is leaking coolant at a good rate from the front of the engine(right behind the back seat). It doesn't seem to be coming from the water pump or the filler tank. Any suggestions of what it could be?

POST 2Original post

Yes, sounds like the coolant cover is leaking (very common). Check out this thread https://rennlist.com/forums/996-foru...nt-refill.html

POST 3 / ORIGINAL POSTEROriginal post

Thank you. Is it easy to change the cover plate and gasket? I would rather do the work myself than bring it to the dealer.

POST 4Original post

Easy diy as shown in that thread. Just remove the two small bolts and be prepared to catch the 1.5gal of coolant gushing out when you remove that plate. But first you should visually insect that area to confirm it's indeed that plate leaking. It could also be other places like coolant/oil heat exchanger or coolant hoses.

POST 5 / ORIGINAL POSTEROriginal post

So it seems like the leak is coming from a 90 degree hose towards the top of the engine in the back. Any ideas? Doesn't seem like its easily accessible.

POST 7 / ORIGINAL POSTEROriginal post

I don't believe so. It looks like a 90 degree but coming out horizontally. Really hard to see.

POST 8Original post

There is a coolant supply hose and return hose that go to the AOS. Besides what has already been pointed out I can't think of any other coolant hose back there on top of the engine. So staring into your engine bay, if coolant is on the right side of the engine then oil cooler or coolant plate. If it is on the left side, coolant hoses to AOS. And correct, not easily accessible at all. Might as well do the whole AOS replacement job if that is where you need to go. A real PITA actually.

POST 10 / ORIGINAL POSTEROriginal post

DBJoe996 - When you're looking into the engine from the back of the car. The leak is towards the top left. The coolant fill tank is also on that side. Thank you guys for the help.

POST 11Original post

Quotes source post: 13216408

Joe is right. There are only 3 coolant hoses at the "back" (top) of the engine, marked by the yellow dots. The right two are the ones connected to the AOS. All of them will be a total PITA to change out.

POST 12 / ORIGINAL POSTEROriginal post

From the picture it is definitely coming from the top right two. Can i change it without dropping the engine?

POST 13Original post

Quotes source post: 13218652

Those are the AOS hoses so it's the same as replacing the AOS. No need to remove the engine but you will need to lower the engine (by undoing the engine mounts) as much as you can. It's quite a painful job.

POST 14 / ORIGINAL POSTEROriginal post

Is there a possibility that one of them could just be loose?

POST 15Original post

Quotes source posts: 13218679, 13215417

only one way to find out or you can try this first:

POST 16 / ORIGINAL POSTEROriginal post

So unfortunately it is the AOS. looks like it's cracked. Changing it isn't going to be fun.

POST 17Original post

Been there done that, and it is a royal PITA job. Until I drop the engine and check I will never know if that first manifold bolt is in right. In fact, I told myself if I ever have to do that again, I will either pay someone to do it (that I trust to do the job right) or drop the engine and do every maintenance item I can think of. If you search you'll find some good write ups on AOS replacement, but standby, this one will challenge you in unbelievable ways, your mechanical abilities and patience, and your tool box.

POST 19Original post

I've heard dropping the tranny makes the AOS a much simpler job then going in through the rear. But if you go the normal route, loosen the manifold bolts before wrestling with the plenums.

POST 20Original post

Quotes source post: 13219901

particularly true for TIPs

POST 21Original post

OK, time for a daft question, but I will ask it anyway. I have a 997.1 2005, 137k miles with exactly the same issue, one of the small protruding arms from the top of the AOS connecting to the coolant pipe has a hairline crack and its leaking. I live in Texas and whilst it is my only daily driver its rarely cold. Why not use a connector to connect the in and out coolant pipes and bypass the whole dam AOS? Will this cause a problem for daily running? I don't mind engine out and doing the job if I can time it with a new clutch (done a 60k) or other work, but a significant bill just for this seems like a waste. What do you you all think? PS: I can reach the AOS from under neither the car so although it wont be easy I think I can get to both pipes with a little struggle. Cheers

POST 22Original post

This blows, sorry to hear about the situation. I have zero to offer unfortunately.

POST 23Original post

Yes, you can connect the coolant hoses together to bypass the AOS. I would do it back by the air filter box so you don't have to contort yourself under the car. The supply hose is next to the alternator and the return line is over by the secondary air injection hose on the 3 way coolant hose coupler. Given that you are in Texas this really should not cause any problems. The AOS coolant hoses provide coolant to the AOS to help condense the oil mist when it is cold out.

This is a source reference. Confirm exact model applicability in the original material.