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That last intake manifold bolt......

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11 captured repliesDiscussion pagination complete · Source accounts, not a confirmed diagnosis
THIS DISCUSSION / SOURCE-DERIVED OVERVIEW

Discussion summary

YOUR RESEARCHThat last intake manifold bolt......

Leading reported evidence

Replace 10mm head 6mm thread

Performed · outcome unconfirmed

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context

Explicit resolution reports before identified causes, performed actions and suggestions. Within each level, matching component labels precede direct query mentions and inherited thread context; successful versus unsuccessful discussion counts, owner confirmations and independent discussion support determine order. This is not a probability of success.

Discussions that performed work without a confirmed outcome
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Performed · outcome unconfirmed

I changed the 10mm head 6mm thread to a 5mm socket head.

That last intake manifold bolt......
Frequently discussed work

Recommend 4 hours

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

I told the owner that I recommend 4 hours to install UAOS whether 996.1 or 996.2 , there is only 6 intake bolts, I can't see anyone spending 11 hours to get one bolt out..I think he spent 10 hours reading the " Tips and Tricks" thread...lol

That last intake manifold bolt......
Read full discussion summary

Leading evidence: 'Replace 10mm head 6mm thread' (no explicit attributable resolution; this is a reported action or suggestion). Across 1 matching discussions, The most frequently discussed action is 'Recommend 4 hours' (1 discussions). For that action, 0 discussions report a resolution and 0 report an unsuccessful attempt. No action has an explicit, attributable resolution report under the current rules. These are forum reports and suggestions, not a confirmed diagnosis.

Source reports, not a diagnosis or a success probability. Counts refer to discussions and can overlap.

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1 matching discussions · 11 captured posts examined · 0 partial discussions

Compare 4 other evidence results

Tighten air oil separator

Performed · outcome unconfirmed

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context

Explicit resolution reports before identified causes, performed actions and suggestions. Within each level, matching component labels precede direct query mentions and inherited thread context; successful versus unsuccessful discussion counts, owner confirmations and independent discussion support determine order. This is not a probability of success.

Discussions that performed work without a confirmed outcome
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Performed · outcome unconfirmed

I think I left the AOS a little loose, got the intake on, then tightened the AOS.

That last intake manifold bolt......

Use 1/4 inch torque wrench

Performed · outcome unconfirmed

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context

Explicit resolution reports before identified causes, performed actions and suggestions. Within each level, matching component labels precede direct query mentions and inherited thread context; successful versus unsuccessful discussion counts, owner confirmations and independent discussion support determine order. This is not a probability of success.

Discussions that performed work without a confirmed outcome
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Performed · outcome unconfirmed

then get a long 5mm ball driver from harbor Freight and I used my 1/4 inch torque wrench to torque it.

That last intake manifold bolt......

Use 3/8

Performed · outcome unconfirmed

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context

Explicit resolution reports before identified causes, performed actions and suggestions. Within each level, matching component labels precede direct query mentions and inherited thread context; successful versus unsuccessful discussion counts, owner confirmations and independent discussion support determine order. This is not a probability of success.

Discussions that performed work without a confirmed outcome
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Performed · outcome unconfirmed

Since the long ball driver set is 3/8 inch I must have used my 3/8 to 1/4 adapter

That last intake manifold bolt......

Recommend 4 hours

Suggestion or failed attempt

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context

Explicit resolution reports before identified causes, performed actions and suggestions. Within each level, matching component labels precede direct query mentions and inherited thread context; successful versus unsuccessful discussion counts, owner confirmations and independent discussion support determine order. This is not a probability of success.

Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

I told the owner that I recommend 4 hours to install UAOS whether 996.1 or 996.2 , there is only 6 intake bolts, I can't see anyone spending 11 hours to get one bolt out..I think he spent 10 hours reading the " Tips and Tricks" thread...lol

That last intake manifold bolt......
Frequently discussed actions (10)

These are separate views of the same evidence. Frequency alone does not establish a fix, and these counts must not be added together.

Recommend 4 hours

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

I told the owner that I recommend 4 hours to install UAOS whether 996.1 or 996.2 , there is only 6 intake bolts, I can't see anyone spending 11 hours to get one bolt out..I think he spent 10 hours reading the " Tips and Tricks" thread...lol

That last intake manifold bolt......

Replace 10mm head 6mm thread

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that performed work without a confirmed outcome
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Performed · outcome unconfirmed

I changed the 10mm head 6mm thread to a 5mm socket head.

That last intake manifold bolt......

Replace air oil separator

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion · Original poster

I've been replacing the AOS on my '02 Cab, knew it would be a horror show, figured it couldn't be worse than the expansion tank, Wrong.

That last intake manifold bolt......

Tighten air oil separator

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that performed work without a confirmed outcome
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Performed · outcome unconfirmed

I think I left the AOS a little loose, got the intake on, then tightened the AOS.

That last intake manifold bolt......

Use 1/4 inch torque wrench

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that performed work without a confirmed outcome
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Performed · outcome unconfirmed

then get a long 5mm ball driver from harbor Freight and I used my 1/4 inch torque wrench to torque it.

That last intake manifold bolt......

Use 1/4 socket, a small wrench (

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

Not sure though if '02 is different from '99 but I managed to get a wrench there by using 1/4 socket, a small wrench (used those that are used for bicycles for example) and a long extensions and a mirror.

That last intake manifold bolt......

Use 1/4" socket and driver

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

For me, and as per the general advice, I had to use a 1/4" socket and driver.

That last intake manifold bolt......

Use 3/8

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that performed work without a confirmed outcome
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Performed · outcome unconfirmed

Since the long ball driver set is 3/8 inch I must have used my 3/8 to 1/4 adapter

That last intake manifold bolt......

Use bicycles

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

Not sure though if '02 is different from '99 but I managed to get a wrench there by using 1/4 socket, a small wrench (used those that are used for bicycles for example) and a long extensions and a mirror.

That last intake manifold bolt......

Use those

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion

Not sure though if '02 is different from '99 but I managed to get a wrench there by using 1/4 socket, a small wrench (used those that are used for bicycles for example) and a long extensions and a mirror.

That last intake manifold bolt......
Coverage and how to read this overview

Counts describe captured discussions, not unique people or a diagnosis. Author identities are not reliably stored. Exact duplicate evidence is counted once across matching discussions; one discussion counts at most once per action/state. Multiple repairs reported together remain a combination. Suggestions and failed attempts do not establish a fix. Matches cover whole discussions and can include related faults, model variants and incomplete threads.

11 eligible posts · 0 unverified posts · 1 discussions match the subject in their title or opening post.

  • Rennlist: 1 discussions

0 evidence records excluded for query context · 0 excluded by outcome qualification · 0 adjusted by outcome qualification.

1 acknowledgements have no verified action link; they do not establish a repair result.

Outcome without a verified action link

Either way, this did the trick for me and was super easy.

No unique explicit quoted action; no causal link assigned

Generation: 20261026T205155Z · outcome-qualification-6. Deterministic extraction; no AI model inference. How we use sources

POST 1 / ORIGINAL POSTEROriginal post

I've been replacing the AOS on my '02 Cab, knew it would be a horror show, figured it couldn't be worse than the expansion tank, Wrong. I have the replacement stock AOS bolted in, but for the life of me I can't get a wrench of any sort on the intake bolt nearest the front of the car. There is not enough clearance between the bolt and the AOS to fit a socket, trying to spin it down with the tip of finger for more room but no joy so far. Anyone have any ideas?

POST 2Original post

Quotes source post: 18356344

There's a lot of discussion in the UAOS tips & tricks thread about this exact issue For me, and as per the general advice, I had to use a 1/4" socket and driver. I originally had a 3/8 with adapter, which was way too big. I also had to think about the order. I think I left the AOS a little loose, got the intake on, then tightened the AOS.

POST 3Original post

Does your engine have the e-torx bolts or allen? Either way, this did the trick for me and was super easy. If you scroll through the tips an tricks thread, I wrote a whole DIY with photos.

POST 4Original post

Have you tried lowering the engine? Fairly easy to do and will give you additional room.

POST 5Original post

Quotes source post: 18356531

That's the 1st step of the job!

POST 6 / ORIGINAL POSTEROriginal post

Yes, I don't think you could do any work on the AOS without lowering the engine. Problem is nothing fits between the bolt and the AOS. I was thinking of loosening the AOS, has that been done before?

POST 7Original post

Quotes source posts: 18357114, 18356359

Strange. I feel like I said that in the very first response....

POST 8Original post

Even with the engine out of my car, I needed to do the intake bolt before the AOS was fully tightened down. This is on a 3.6 engine.

POST 9Original post

I changed the 10mm head 6mm thread to a 5mm socket head. then get a long 5mm ball driver from harbor Freight and I used my 1/4 inch torque wrench to torque it. Since the long ball driver set is 3/8 inch I must have used my 3/8 to 1/4 adapter

POST 10Original post

Been there - done that. Not sure though if '02 is different from '99 but I managed to get a wrench there by using 1/4 socket, a small wrench (used those that are used for bicycles for example) and a long extensions and a mirror. It did require a bit of pushing but coming from straight above and pressing a little that socket fit just fine although it's a tight spot.

POST 11Original post

Yes the UAOS/AOS install is different on the 996.1 compared to 996.2 996.1 bolts in from the side, the "bitch bolt" is not an issue.... 996.2 bolts down from the top, the "bitch bolt" is an issue... I just got off the phone with an Indy owner who had a Journeyman Tech who struggled for 11 hours in a UAOS install on a 996.2 .. The "bitch bolt" was his issue... I told the owner that I recommend 4 hours to install UAOS whether 996.1 or 996.2 , there is only 6 intake bolts, I can't see anyone spending 11 hours to get one bolt out..I think he spent 10 hours reading the " Tips and Tricks" thread...lol

This is a source reference. Confirm exact model applicability in the original material.