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How can I test my coolant level sensor?/AOS Breather hose issue

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14 captured repliesDiscussion pagination complete · Source accounts, not a confirmed diagnosis
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YOUR RESEARCHHow can I test my coolant level sensor?/AOS Breather hose issue

Leading reported evidence

Replace aos without dropping engine

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Performed · outcome unconfirmed

We have an '02 Tip and replaced AOS without dropping engine.

How can I test my coolant level sensor?/AOS Breather hose issue
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Leading evidence: 'Replace aos without dropping engine' (no explicit attributable resolution; this is a reported action or suggestion). Across 1 matching discussions, The most frequently discussed action is 'Replace aos without dropping engine' (1 discussions). For that action, 0 discussions report a resolution and 0 report an unsuccessful attempt. No action has an explicit, attributable resolution report under the current rules. These are forum reports and suggestions, not a confirmed diagnosis.

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Test sensor

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Explicit resolution reports before identified causes, performed actions and suggestions. Within each level, matching component labels precede direct query mentions and inherited thread context; successful versus unsuccessful discussion counts, owner confirmations and independent discussion support determine order. This is not a probability of success.

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Suggestion · Original poster

Is there a way to test the sensor before installing the new tank.

How can I test my coolant level sensor?/AOS Breather hose issue
Frequently discussed actions (2)

These are separate views of the same evidence. Frequency alone does not establish a fix, and these counts must not be added together.

Replace aos without dropping engine

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that performed work without a confirmed outcome
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Performed · outcome unconfirmed

We have an '02 Tip and replaced AOS without dropping engine.

How can I test my coolant level sensor?/AOS Breather hose issue

Test sensor

No successful repair reported for this finding.

0
Reported fixes
0
Unsuccessful attempts
1
Discussions
Read evidence and context
Discussions that contain suggestions
1

0 original-poster resolution reports. Counts can overlap; they are not unique people or a success rate.

0 discussions have direct query context; 0 report a fix in that context. Other evidence may inherit the discussion’s subject.

Suggestion · Original poster

Is there a way to test the sensor before installing the new tank.

How can I test my coolant level sensor?/AOS Breather hose issue
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Counts describe captured discussions, not unique people or a diagnosis. Author identities are not reliably stored. Exact duplicate evidence is counted once across matching discussions; one discussion counts at most once per action/state. Multiple repairs reported together remain a combination. Suggestions and failed attempts do not establish a fix. Matches cover whole discussions and can include related faults, model variants and incomplete threads.

14 eligible posts · 0 unverified posts · 1 discussions match the subject in their title or opening post.

  • Rennlist: 1 discussions

0 evidence records excluded for query context · 0 excluded by outcome qualification · 0 adjusted by outcome qualification.

0 acknowledgements have no verified action link; they do not establish a repair result.

Generation: 20261026T130754Z · outcome-qualification-6. Deterministic extraction; no AI model inference. How we use sources

POST 1 / ORIGINAL POSTEROriginal post

I'm replacing my coolant expansion tank and the sensor got a little bent upon removal. I ordered a new sensor but it won't be here for a couple of days and I was hoping to button up everything today. Is there a way to test the sensor before installing the new tank. I would like to avoid doing this job twice again like I did a few years ago for that reason.

POST 2Original post

Place your Ohm meter across the two terminals, it should read "open / infinite OHMs" , then place a magnet in close proximity of the stem, the reed switch should then (close ~0 Ohm's).. The way the low coolant system works is there is a float with an internal magnet in it that floast above the sensor when coolant is full, when coolant becomes low the float drops and the magnet becomes close to the reed switch closing the contacts..

POST 3 / ORIGINAL POSTEROriginal post

I figured if anyone would know, it would be you. The sensor is good. Thanks!

POST 4 / ORIGINAL POSTEROriginal post

Now I have another issue. This piece came off in my hand when I was reaching in to connect the coolant line to the bottom rear of the tank. Where does it go?

POST 5Original post

Quotes source post: 17410020

That is the hard pipe portion of the breather pipe from the AOS to the Accumulator on the UAOS system, It press fit into the Nylon section and normally doesn't come out easily since it is heated and press fit, but just put some Gorilla Snot on it and push it back on if possible.

POST 6Original post

You may have to remove the airbox, throttle body and front and rear plenums in order to get it re-attached. That's not too difficult. Much easier than installing the entire UAOS! If you lower the engine slightly, you might be able to re-attach it without AB/TB/Plenums removal.

POST 7 / ORIGINAL POSTEROriginal post

I can't locate the breather pipe from the AOS. At best, I'm going to have to remove the coolant tank again. At worst I'll need to have the car towed to my mechanic. My car is a Tip, which requires engine-out to access the AOS. I'm hoping that's not necessary. Right now, the engine is lowered, the airbox and air pump are out, as are the UAOS accumulator and regulator. I'm looking in the general area where the UAOS accumulator would be but I'm not seeing it. I'm done for the day. If weather permits tomorrow, I'll pull the coolant tank again and see if I can reach the hose. I ordered an endoscope in case that doesn't work.

POST 8Original post

Quotes source post: 17410114

The black Nylon portion of the breather pipe is located six inches back from where the Accumulator sits, on top on the intake. The shop that did the install may have wrapped some insulation around it and other hoses together. No need to remove the coolant tank, it is no where around there.

POST 9Original post

Quotes source post: 17410114

We have an '02 Tip and replaced AOS without dropping engine. Techniques and minor tools we fabricated are in the UAOS thread.

POST 10Original post

The cute helper needs smaller (XS size) gloves. Otherwise, she is good for helping out her daddy.

POST 11 / ORIGINAL POSTEROriginal post

Quotes source post: 17410788

I'll look again but I could not find it yesterday. I don't understand how the aluminum part could have wound up under the coolant tank. After removing the accumulator, I didn't touch anything in that area.

POST 12Original post

Quotes source post: 17411254

The connection you are looking for is inside that insulation bundle. Once you uncover it, just add some glue and re-insert it.

POST 13 / ORIGINAL POSTEROriginal post

Quotes source post: 17411398

Bingo!. You are the best! Gorilla Glue?

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