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Engine Is Out! Time for Cleaning.

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56 captured repliesDiscussion pagination complete · Source accounts, not a confirmed diagnosis
THIS DISCUSSION / SOURCE-DERIVED OVERVIEW

Discussion summary

YOUR RESEARCHEngine Is Out! Time for Cleaning.

Leading reported evidence

Use engine degreaser, mean green, and some brake cleaner

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Performed · outcome unconfirmed · Original poster

The engine wasnt that dirty so I used engine degreaser, mean green, and some brake cleaner.

Engine Is Out! Time for Cleaning.
Frequently discussed work

Check every area

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Suggestion

Check every area

Engine Is Out! Time for Cleaning.
Read full discussion summary

Leading evidence: 'Use engine degreaser, mean green, and some brake cleaner' (no explicit attributable resolution; this is a reported action or suggestion). Across 1 matching discussions, The most frequently discussed action is 'Check every area' (1 discussions). For that action, 0 discussions report a resolution and 0 report an unsuccessful attempt. No action has an explicit, attributable resolution report under the current rules. These are forum reports and suggestions, not a confirmed diagnosis.

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Compare 4 other evidence results

Use jack stands, atv jack, trans jack

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Explicit resolution reports before identified causes, performed actions and suggestions. Within each level, matching component labels precede direct query mentions and inherited thread context; successful versus unsuccessful discussion counts, owner confirmations and independent discussion support determine order. This is not a probability of success.

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Performed · outcome unconfirmed · Original poster

I used jack stands, ATV jack, trans jack.

Engine Is Out! Time for Cleaning.

Use porsche

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Explicit resolution reports before identified causes, performed actions and suggestions. Within each level, matching component labels precede direct query mentions and inherited thread context; successful versus unsuccessful discussion counts, owner confirmations and independent discussion support determine order. This is not a probability of success.

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Performed · outcome unconfirmed

I admire your garage skills and your endeavor to have a perfect used Porsche.

Engine Is Out! Time for Cleaning.

Check every area

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Suggestion

Check every area

Engine Is Out! Time for Cleaning.

Clean blocks and heads

Suggestion or failed attempt

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Explicit resolution reports before identified causes, performed actions and suggestions. Within each level, matching component labels precede direct query mentions and inherited thread context; successful versus unsuccessful discussion counts, owner confirmations and independent discussion support determine order. This is not a probability of success.

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Suggestion

This has been used to clean blocks and heads but unless KK plans on disassembling the whole engine bay, dry ice blasting isn't meant for rubber, plastics, wiring and such.

Engine Is Out! Time for Cleaning.
Frequently discussed actions (10)

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Check every area

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Suggestion

Check every area

Engine Is Out! Time for Cleaning.

Clean blocks and heads

No successful repair reported for this finding.

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Suggestion

This has been used to clean blocks and heads but unless KK plans on disassembling the whole engine bay, dry ice blasting isn't meant for rubber, plastics, wiring and such.

Engine Is Out! Time for Cleaning.

Clean engine options

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Suggestion

Cleaning engine options

Engine Is Out! Time for Cleaning.

Clean hvac ducts

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Suggestion

Maybe take down the entire ceiling to clean the HVAC ducts?

Engine Is Out! Time for Cleaning.

Clean outside

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Suggestion · Original poster

I dropped it where I could just roll it a few feet for cleaning outside.

Engine Is Out! Time for Cleaning.

Inspect hoses

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Suggestion

Way to inspect all hoses and

Engine Is Out! Time for Cleaning.

Recommend anyone drop the engine

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Suggestion · Original poster

Its such a PITA on the 02+ that I recommend anyone drop the engine to change it.

Engine Is Out! Time for Cleaning.

Replace 4

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Suggestion · Original poster

Two of the vario cam solenoid cover seals were leaking a little so Im changing all 4.

Engine Is Out! Time for Cleaning.

Replace anything

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Suggestion

I think he should just replace anything that is rubber or plastic while he's in there anyway...

Engine Is Out! Time for Cleaning.

Replace aos/ovs

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Suggestion · Original poster

After doing this, if I had to replace an AOS/OVS on a 996 again, I wouldnt hesitate to drop the engine.

Engine Is Out! Time for Cleaning.
Coverage and how to read this overview

Counts describe captured discussions, not unique people or a diagnosis. Author identities are not reliably stored. Exact duplicate evidence is counted once across matching discussions; one discussion counts at most once per action/state. Multiple repairs reported together remain a combination. Suggestions and failed attempts do not establish a fix. Matches cover whole discussions and can include related faults, model variants and incomplete threads.

56 eligible posts · 0 unverified posts · 1 discussions match the subject in their title or opening post.

  • Rennlist: 1 discussions

0 evidence records excluded for query context · 0 excluded by outcome qualification · 0 adjusted by outcome qualification.

0 acknowledgements have no verified action link; they do not establish a repair result.

Generation: 20261027T000231Z · outcome-qualification-6. Deterministic extraction; no AI model inference. How we use sources

POST 1 / ORIGINAL POSTEROriginal post

Took a break from T-Day stuff to get engine out. I dropped it where I could just roll it a few feet for cleaning outside. Any suggestions other than the usual? This project proves that dropping the engine and trans is not a hard DIY if you just take your time. If I can do it, anyone can.

POST 3Original post

KK, what was the hardest part? Did you use a lift or just jack stands?

POST 4Original post

Now that it's out, why not just trade it for a GT3 engine, so you don't have to worry about it all the time? You'll probably get a decent value for yours, and it looks like you can get a used GT3 engine on Ebay for 14k. You're probably only 4-5k away from having arguably the best engine that Porsche has made in a long long time. http://www.ebay.com/itm/02-05-Porsch...6bf80c&vxp=mtr

POST 5 / ORIGINAL POSTEROriginal post

Nothing is really hard. I used jack stands, ATV jack, trans jack. I wish it were an easy swap. It would be worth considering. The paronia on this forum is going to cause me to replace many parts as PM while engines out even though they are not even failing. The list (cost) never ends for these cars. All this at @58,000 miles sucks.

POST 6Original post

I forget, why are you dropping the engine? AOS?

POST 7Original post

Hey KK.... you are Krazy. Id love to drop my engine someday, but only when I have to. I admire your garage skills and your endeavor to have a perfect used Porsche.

POST 8Original post

Quotes source post: 10941449

FIFY You nutty guy you.....

POST 9Original post

If I had to take the engine out, i'd be changing out every belt and cooling hose�.along with the timing chain guides, but that's me. I guess it depends on the mileage, but i'm extra nervous when the car goes over 100k.

POST 10Original post

Much respect, brother. When mine drops out, every pump/hose/assembly/seal/gasket/bearing is getting replaced. Period

POST 11 / ORIGINAL POSTEROriginal post

I actually removed the AOS and coolant tank first before the drop just to see how hard it is. Its such a PITA on the 02+ that I recommend anyone drop the engine to change it. Im also changing some coolant hoses, water pump, T-stat, coolant tank, oil fill tube, and a few other things. Two of the vario cam solenoid cover seals were leaking a little so Im changing all 4. Their only $11.50 each, so may as well change them. Im sure other guys have noticed theirs leaking when they change the plugs. Photo courtesy Pelican. I dont think Im going to change the chain guides because I have not seen any brown bits in the filter or sump cover. Mileage is probably too low for guide wear. Whats depressing is that the coolant tank and oil fill tube look new but thanks to this forum, Im sure the tank would start leaking and the tube would break soon if not changed while engines out. The water pump has a very small amount of bearing play but feels smooth. Im sure it would self destruct as well if I dont replace it now. It would be really great if you could time all these things at once, say at @60,000 miles. Unfortunately it was only @1000 miles ago I had the trans out for IMSB, RMS, clutch, flywheel, etc. Wish I would have waited and done it all at the same time. Oh and BTW, my car easily passed the PPI by Hanz and the RAC crew over a year ago. The car was an "8" out of a "10". Every 996 purchase should come with a free complete tool set, lift, shop, and service manual.

POST 12Original post

I have a big problem. The cover over the mirror on passenger side visor broke off. Guess engine drop is now on the schedule here, too.

POST 13 / ORIGINAL POSTEROriginal post

Thats actually funny because the interior has been the only thing that hasnt been a problem.

POST 14Original post

Quotes source post: 10941866

You really are Krazy . Quote 'Thats actually funny because the interior has been the only thing that hasnt been a problem'. The next BIG problem is going to be your wife. The 'money pit' is certainly not an under statement on her part. Buy some ear plugs. You are going to need them.

POST 15Original post

Nice work. Every time I see pics of an engine drop ot reminds me of my own project. Since you are replacing a bunch of parts that are still good, instead of throwing them out, can I have them?

POST 16Original post

Nice work KK. I was in town for Tday and I wish I could have joined you to watch the process. Maybe next time.

POST 17Original post

KK I have come to the conclusion that you will never get a Metzger engine because you will be bored to death.

POST 18Original post

Quotes source post: 10942438

This. Also, I'm sure your car was an 8/10 at the time. As memory serves me, you really haven't had any issues have you? Yes, the AOS getting brittle and breaking sucks, but when you bought your car it was completely operational and wasn't leaking...I just don't see what the PPI at RAC being done over a year ago has to do with your car as it stands today...

POST 19 / ORIGINAL POSTEROriginal post

Because all this has occurred over the time span of 13 months and 2500 miles which is absurd for any car.

POST 20Original post

KK - How long are you planning on keeping this vehicle?

POST 21Original post

With all the "paranoia money" you will spend on the C4S, better to just bite the bullet and upgrade to a GT3 or turbo.

POST 22Original post

Quotes source post: 10941171

Nice work... I bust your ***** about your constant IMSB harping, but I do think these cars were definitely made to be worked on by their owners! Though dropping an engine just to clean it might be a tad excessive....

POST 23Original post

Quotes source post: 10942438

Here comes the style police: Hans Mezger's name (the engineer that designed the GT1 engine used in 996/997 turbo, turbo s, GT2/3 (RS) and a bunch of 996/997 race cars) is spelled without a Z.. See also: http://www.motor-prime.com/content/h...orsche-911-gt3

POST 24Original post

Quotes source post: 10943545

....and style police on you too, it does have a Z but doesn't have T.

POST 26Original post

Whoops... I thought it was 'Metzger' as well. Looks like a pretty common error... Googling 'Porsche Mezger engine' (correct spelling) gives ~12,000 results Googling 'Porsche Metzger engine' (incorrect spelling) has over 10x as many hits, with ~125,000 results!

POST 27Original post

KK, you've got it this far apart, you may as well put a VF Eng. supercharger kit on. Injectors swap will be a breeze, plenty of room to run SC coolant hoses, and a lot more power.

POST 28Original post

Doug, you mean start the engine and actually drive it???Are you KRAZY?

POST 29Original post

Good going KK! Keep us posted with your progress. Mark/Pelican Parts

POST 30Original post

Quotes source post: 10943895

I could swear I've read at least a few articles(and maybe even books) that had the spelling with the "t" in it. Interesting to say the least...

POST 31 / ORIGINAL POSTEROriginal post

"Mezger is a hereditary surname which is derived from the German word Metzger, which means butcher. There are several spelling variations for the name, such as Metzger, Metzeler, Metzler, Mezler, etc." But you know with the translation being "butcher" shouldnt he have designed the M96 NA IMSB engines?

POST 32Original post

I am exactly like you KK, for me "normal" is what other people consider crazy. when i tell my friends that i will pull out my engine soon, they go like WHAT?? . and i tell them that it is just lifting the car, unbolting afew things and its out, thats how i approach it. of course it is a little more involving but you get the idea, good luck with the job!

POST 33 / ORIGINAL POSTEROriginal post

Now your talking bro! These guys are just messing with me most of the time but I do seriously consider any suggestions/opinions about what else to do with the engine while its out. I do not expect to do this again for a long, long, time. If I continue to drive 2500 miles per year, I should be OK until year 2033 for next IMSB.

POST 35 / ORIGINAL POSTEROriginal post

Some of the parts starting coming in. I will post some more free parts soon.

POST 37Original post

KrazyK, great thread you started. A nice balance of education and comic relief. I respect those that go this far to get it right. I don't have the skills, but I love to follow those that do.

POST 38Original post

Cleaning engine options 1. Steam 2. Dry ice 3. Petroleum products ?? I want to steam mine, what's your plan

POST 40Original post

Quotes source post: 10959441

If you can find someone to dryice blast it that's great. Simple Green may be the best manual method, but it will grey the alloy if left on to long. Try to find the aviation/alloy type Simple Green.

POST 42Original post

Quotes source post: 10959878

This has been used to clean blocks and heads but unless KK plans on disassembling the whole engine bay, dry ice blasting isn't meant for rubber, plastics, wiring and such. Remember any type of media blasting would be abrasive. I found steam with any of the popular engine cleaners to be effective. Castrol Super Clean is also effective.

POST 43 / ORIGINAL POSTEROriginal post

This is a good time to replace all the vacuum lines. Some are very hard to get to w/o having engine out or the intake assembly off. They appear to be 4MM and I was able to replace them with the Prestone brand.

POST 44Original post

Quotes source post: 10961858

I think he should just replace anything that is rubber or plastic while he's in there anyway...

POST 45 / ORIGINAL POSTEROriginal post

The engine wasnt that dirty so I used engine degreaser, mean green, and some brake cleaner. I have replaced almost all small coolant lines, larger coolant hoses, and vacuum lines. AOS/OVS and coolant tank were super easy to replace! Waiting for new water pump and engine is ready to install. I measured the minimum height required if using a 3 1/2" wood block (to protect sump cover) on a standard ATV jack. If you measure from the top of the rear wheel well to the shop floor, it was @44". If you use a 1/2" piece of plywood, it would be less, of course. I am able to re-install the engine with throttle body and everything on engine (except AC compressor). After doing this, if I had to replace an AOS/OVS on a 996 again, I wouldnt hesitate to drop the engine.

POST 46Original post

Quotes source post: 10962668

Excellent idea....let's replace the intake manifold.

POST 47Original post

KK, i hope you are keeping track of your receipts and time spent. Please keep us informed on when you are reaching the GT3 range.

POST 49Original post

The great thing about pulling out your engine 'just because' is it cuts down even further on actual miles driven, indefinitely putting off the imminent IMSB doom (:rolleyes).

POST 50Original post

Pulling the engine is the only Way to inspect all hoses and Check every area

POST 52Original post

For what it's worth, I vacuumed my floor mats this weekend.

POST 53Original post

Quotes source post: 10963851

While your in there might as well replace the mat velcro, upgrade the pedals, scotchgard the carpets, lube the seat rails, re/re clutch helper spring...

POST 54 / ORIGINAL POSTEROriginal post

He's right. Some things are almost impossible to see and/or replace w/o removing engine. Some of you guys are quite funny!

POST 55Original post

KK, do you do your own housework by chance? If so, I'm wondering how many times you replaced the drywall to install new lights and such? Maybe take down the entire ceiling to clean the HVAC ducts?

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