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996 Rear Engine Lid Corrosion Campaign W103 / PAGE 5

Technical Information · 2/00 W103 5

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® 911 (996) Technical Information 2/00 W103 5 Scope 1 (cont’d.) 1.5 Spray on the wax preservative in the same way and in the same areas as the anti-corrosion fluid was applied. Shake the spray can vigorously before use. 1.6 Allow the sprayed-on wax preservative to at for approximately 3 minutes. The covering can be removed during this waiting period. After 3 minutes, wipe off the excess wax preservative with a cleaning cloth. 1.7 Close the lid. Check the vehicle exterior Figure 1 for soiling due to the spraying work. Clean it if necessary. 1.8 Enter the recall campaign into the Warranty and Maintenance Booklet. Scope 2: Grind off corrosion on the inner side of to rear lid, primer the exposed areas, seal folded seam and repaint. Parts Information: Part Number Description Dealer Cost Warranty Rate 000 043 204 38 Sealant (enough for approximately 4 lids) $16.71 $23.39 --- Adhesive tape --- Use cleaning, priming and painting materials as per the Porsche Paint Manual, Group L 4 Note: Sealant reimbursed at 1/4th the Warranty rate. Tools: Ratchet with extension and 10mm socket Torque wrench Handheld electric drill or straight grinder Steel-bristle round brush (for drill or grinder) Small paintbrush Cleaning Cloth Repair Procedure: 2. Clean the outside of the rear lid. 2.1 Remove the rear lid. - Unplug the electrical wiring harness and unclip it from the pneumatic spring - Mark the position of the hinges, then unbolt the lid. CAUTION Danger of injury when grinding with the steel-wire brush. > Wear protective goggles and gloves when grinding. 2.2 Place the lid on a soft, clean surface and pull off the seal. 2.3 If there is corrosion present at the lid lock top part, unscrew the latch mechanism. ©2001 Porsche Cars North America, Inc. Service Date:Page02-09-015 of 10

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