Understanding Bore Scoring in Al-Si Cylinder Systems — Charles Navarro / PAGE 18
Mechanical Activation - As opposed to chemical etching process to expose the silicon particles from the · aluminum matrix, Kolbens
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Mechanical Activation - As opposed to chemical etching process to expose the silicon particles from the
aluminum matrix, Kolbenschmidt has patented a process by which the aluminum is removed mechanically
using special honing stones. This results in silicon particles with rounded edges, rather than sharp ones, that
reduce piston ring wear. The mechanical process is faster and more environmentally friendly than the
chemical etching or method of exposure using lapping paste.
Mezger Engine - Designed by Hans Mezger, the Mezger engine is commonly referred to the horizontally
opposed flat six engine used by Porsche starting with the air-cooled 911 in 1965 and adapted to use
water-cooling in the 1990s with the Porsche GT1. The Mezger engine was used in Turbo, GT2, and GT3
models up until the current 991 generation of engines.
Mixed Lubrication - Refers to the lubrication regime between hydrodynamic and boundary lubrication.
MMC - A metal matrix composite is a material typically comprised of a metal and often a ceramic or
organic compound.
MOFT - Minimum oil film thickness can be calculated using the Dowson-Higginson equation for when the
load is highest, and the film is thinnest.
Molybdenum - Mo, in the form of MoDTC friction modifier, is used as an extreme pressure additive that
forms a protective film between surfaces in contact and reduces friction between those surfaces.
Monolithic Casting - Alusil is an example of a monolithic hypereutectic Al-Si alloy engineered for sliding
surface performance in aluminum engine blocks. Cylinder liners, liner inserts, or coating of sliding surfaces
are not needed as the Alusil alloy with the silicon particles runs through and through the whole casting.
Chemical or mechanical activation is required to expose the silicon particles prior to installation.
Mullite - a rare, high performance ceramic material consisting of aluminum silicate. It is commonly used for
selective reinforcement in MMC materials.
Negative Crankcase Pressure - Many modern engines run with crankcases under vacuum, sometimes in
combination with an air/oil separator, also referred to as an AOS, to separate crankcase windage
consisting of air and oil mist. When coupled with low tension piston rings and near mirror finish bores to
reduce frictional losses, running negative crankcase pressure improves ring seal and reduce windage and
oil consumption.
Nikasil - Invented and trademarked by Mahle in 1967, Nikasil is an electrodeposited lipophilic nickel
matrix silicon carbide coating for engine components, mainly piston engine cylinder liners. It can also be
applied to other surfaces providing an ultra-low wear and low friction. Nikasil is characterized as being
oleophilic, providing excellent oil retention. It is typically applied to cylinder bores in a thickness of .004-
.005”, allowing for excellent heat transfer away from cylinder bores when paired with aluminum cylinder
liners.
NOx - When a fuel source if burned at high heat, NOx emissions are generated from the reaction of
nitrogen and oxygen gasses in the air during combustion. High NOx can also result from lean operation.
NOx can be reduced by using EGR to recirculate part of the engine’s exhaust back into the cylinders as
part of the intake charge.
NSC - An electroplating consisting of nickel, silicon, and carbide, similar in appearance, function, and
performance to Nikasil.
OCI - Oil Change Interval. OIl change intervals are typically broken down into “normal” and “severe
service.” Manufacturer intervals are for normal driving habits; severe duty requires more frequent service.
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